Grizzly G9979 owner manual Safety Instructions for Metal Cutting Bandsaws

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Safety Instructions for Metal Cutting

Bandsaws

1.BLADE CONDITION. Do not operate with dull, cracked or badly worn blade that can break during operation or decrease the per- formance of the bandsaw. Inspect blades for cracks and missing teeth before each use.

2.BLADE REPLACEMENT. Wear gloves to protect hands and safety glasses to pro- tect eyes when replacing the blade. When replacing blades, make sure teeth face forward and down toward the table in the direction of blade travel.

3.WORKPIECE HANDLING. Your hands can be drawn into the blade during operation if the workpiece moves unexpectedly. Always keep your hands a safe distance away from the moving blade.

4.FIRE HAZARD. Use EXTREME CAUTION if cutting magnesium. Using the wrong cut- ting fluid will lead to chip fire and possible explosion.

5.WELDING AND GRINDING SAFETY. The welding station represents a serious hazard. DO NOT touch any metal parts of the blade, welder, or machine when activating the welder. Keep your hands a safe distance away from the grinding wheel when in use.

6.Hot Surfaces. Be aware that touch- ing hot workpieces or chips after welding, grinding, or cutting can cause burns.

7.CUTTING FLUID SAFETY. Cutting fluids are poisonous. Always follow manufactur- er’s cutting-fluid safety instructions. Pay particular attention to contact, contamina- tion, inhalation, storage and disposal warn- ings. Spilled cutting fluid invites slipping hazards.

8.ENTANGLEMENT HAZARDS. Always keep the blade guard correctly positioned and wheel doors closed and secured when bandsaw is in operation. Loose clothing, jewelry, long hair and work gloves can be drawn into working parts.

9.MAINTENANCE/SERVICE. All inspections, adjustments, and maintenance are to be done with the power OFF and the plug pulled from the outlet. Wait for all moving parts to come to a complete stop.

10.UNSTABLE WORKPIECES. Workpieces that cannot be supported or stabilized with- out a vise or jig should not be cut on a verti- cal metal-cutting bandsaw, because they can unexpectedly move while cutting and draw the operator's hands into the blade causing serious personal injury. Examples are chains, cables, round or oblong-shaped workpieces, workpieces with internal or built-in moving or rotations parts, etc.

11.EXPERIENCING DIFFICULTY. If at any time you are experiencing difficulties per- forming the intended operation, stop using the machine! Contact our Technical Support Department at (570) 546-9663.

No list of safety guidelines can be complete. Every shop environment is different. Always con- sider safety first, as it applies to your individual working conditions. Use this and other machin- ery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

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G8144Z/G8145Z/G8146Z

(Manufactured Since 6/11)

 

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Contents Variable Speed Vertical Metal Cutting Bandsaw Page Table of Contents Foreword IntroductionContact Info Machine Data Sheet Main Specifications Operation Info G8145Z Machine Data Sheet 108 1800 FPM G8146Z Machine Data Sheet 105 2100 FPM Model G8144Z/G8145Z Basic Identification Model G8146Z Basic Identification Control Panel Identification Model G8146Z onlySafety Safety Instructions for MachineryWearing Proper APPAREL. Do not wear Hearing PROTECTION. Always wear hearSafety Instructions for Machinery Safety Instructions for Metal Cutting Bandsaws Circuit Requirements 220V OperationSetup Setup SafetyItems Needed for Setup UnpackingClean Up Placement LocationSite Considerations Floor LoadMoving & Placing Mounting to Shop FloorBolting to Concrete Floors Test Run To test run the bandsawModel G8146Z only Model G8144Z/G8145Z Control PanelModel G8146Z only Operations Operation Safety Basic ControlsModel G8144Z/G8145Z Model G8146Z Model G8144Z/G8145Z blade ControlsBlade Selection Blade TerminologyBlade Length Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Breakage Blade Care Break-InBlade Care Blade Break-InChip Inspection Chart Cutting Overview Blade Changes To replace the bladeBlade Tensioning To correctly tension the bladeGuide Post To properly position the guide postModel G8144Z/G8145Z Figure Model G8146Z FigureAdjusting Blade Guides To properly adjust the upper and lower blade guidesAdjusting Table Tilt To adjust the table tiltUsing the blade shear to cut Blade Blade WeldingBlade Width Pressure Setting Blade clamping pressure chartCorrect Not Correct Correct Not CorrectAccessories Grizzly Bandsaw BladesH5408-Blade Tensioning Gauge Model Material Length WidthMaintenance CleaningSchedule Redressing Rubber TiresLubrication Troubleshooting ServiceMotor & Electrical Cutting Operations Belt Pulley Tensioning Alignment Replacing V-Belts To check/tension/replace the V-beltsWheel Alignment Coplanarity GaugeAdjusting Lower Wheel Checking Wheel CoplanarityTo adjust the table square to the blade To adjust the Model G8146Z upper wheelAligning Table To Blade Blade Guides Support G8144Z/G8145Z Control Panel & Inverter Wiring Diagram See FigureDigital display wiring see wiring Diagram on G8144Z/G8145Z Electrical ComponentsG8146Z Electrical & Control Wiring Diagram Control PanelG8146Z Inverter Wiring Diagram See onControl panel wiring see wiring G8146Z Electrical ComponentsG8144Z/G8145Z Motor Wiring DiagramSee Welding Station Wiring Diagram See G8146ZG8144Z Cabinet Breakdown & Parts List PartsG8144Z Table & Guides Breakdown Parts List 124G8144Z Drive System Breakdown G8145Z Cabinet Breakdown & Parts List G8145Z Table & Guides Breakdown Parts List G8145Z Drive System Breakdown G8146Z Cabinet Breakdown & Parts List G8146Z Table & Lower Guide Breakdown Parts List G8146Z Motor & Lower Wheel Breakdown Parts List G8146Z Guide Post Breakdown & Parts List DescriptionG8146Z Upper Wheel Breakdown & Parts List Welder Station Breakdown Welder Station Parts List Label Placement & List Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Order Hours a DAY
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