RIDGID R4516 manual Assembly, Unpacking, Mounting Holes, To install the Handle assembly

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ASSEMBLY

UNPACKING

This product requires assembly.

Carefully lift the saw from the carton and place it on a level work surface.

WARNING:

Do not use this product if any parts on the Loose Parts List are already assembled to your product when you unpack it. Parts on this list are not as- sembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury.

Inspect the tool carefully to make sure no breakage or damage occurred during shipping.

Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool.

The saw is factory set for accurate cutting. After assembling it, check for accuracy. If shipping has influ- enced the settings, refer to specific procedures explained in this manual.

If any parts are damaged or missing, please call 1-866-539-1710 for assistance.

WARNING:

If any parts are damaged or missing do not oper- ate this tool until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.

WARNING:

Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

WARNING:

To avoid serious personal injury, always make sure the table saw is securely mounted to a workbench or an approved leg stand. NEVER operate the saw on the floor.

Mounting Holes

The table saw must be mounted to a firm supporting, waist high surface such as a workbench or leg stand. Four bolt holes have been provided in the saw’s base for this purpose. Each of the four mounting holes should be bolted securely using 1/4 in. machine bolts, lock washers, and hex nuts (not included). Bolts should be of sufficient length to accommodate the saw base, lock washers, hex nuts, and the thickness of the workbench. Tighten all four bolts securely.

Carefully check the workbench after mounting to make sure that no movement can occur during use. If any tipping, slid- ing, or walking is noted, secure the workbench to the floor before operating.

to install the Handle assembly

See Figure 6.

Lift the end cap off the handle assembly using a flat blade screwdriver.

Hold the nylok nut securely and turn the screw counter- clockwise to remove the nut completely.

NOTE: Do not remove the screw from the handle or the washer from the end of the screw.

Place the nylok nut into the recessed hole on the back of the height/bevel adjusting handwheel and hold in place.

Slide the handle, screw, and washer into the hole on the height/bevel adjusting handwheel.

Using a flathead screwdriver, turn the screw clockwise and tighten in place.

Push the end cap back in place on the end of the handle.

NUT

WARNING:

Do not connect to power supply until assembly is complete. Failure to comply could result in acci- dental starting and possible serious personal injury.

WARNING:

Never stand directly in line with the blade or allow hands to come closer than 3 in. to the blade. Do not reach over or across the blade. Failure to heed this warning can result in serious personal injury.

HANDLE

END

assembly

cap

HEIGHT/bevel

 

ADJUSTING

 

HANDWHEEL

Fig. 6

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Contents OPERATOR’S Manual Introduction Table of ContentsRead ALL Instructions General Safety RulesSpecific Safety Rules  Never Start a Tool When ANY ROTATiNG COMPonent is in Contact with the Workpiece Specific Safety Rules Symbols Symbol Signal Meaning ServiceElectrical Connection Speed and WiringElectrical Extension CordsChamfer Anti-Kickback Pawls radial arm and table sawsArbor Bevel CutProduct Specifications FeaturesSee Figure Know Your Table SAWTo Turn Your SAW on Power SwitchSwitch KEY Removed Operating ComponentsFraming Square Phillips Screwdriver CombinationSQUAREFlat Blade Screwdriver Following items are included with your table saw Loose PartsMounting Holes AssemblyTo install the Handle assembly UnpackingMiter To Store the table saw AccessoriesRaising and Lowering the Handle To move the sawUnlocked To remove/replace the Throat PlateTo Change Between a spreader and a riving knife Throat PlateANTI-KICKBACK Pawls To check SAW Blade installationTo Install the ANTI-KICKBACK Pawls and Blade Guard Large Small Bladeblade Wrench WrenchTo Check and Align the spreader/ riving knife and Saw Blade Screw SpreaderFraming Square Avoiding Kickback OperationApplications Causes of KickbackPush Blocks HOW to Make a FeatherboardHOW to Mount a Featherboard FeatherboardTypes of cuts See Figure Cutting TipsTo lock To unlock Bevel locking Lever To Adjust the Bevel indicatorTo Change Blade Depth To Change Blade AngleTo Set the rip fence Scale indicator to the Blade To use the Rip FenceRear LIP Fence Sliding table Extension Locking Lever Scale To use the miter gaugeTo use the sliding table extension Lock Knob Miter GaugeBolts Heeling paralleling the blade to the miter gauge grooveSee Figures 28 If the distances are differentCross CUT Place Left Hand on Workpiece Switch KEY Switch in Locked PositionTo make a cross cut See Figures 31Making a miter cut Making a RIP cutViewed from the FRONT, below the Table SAW Adjusting Handwheel Bevel Cross CUT BladeMaking a bevel cross cut Making a bevel rip cutCompound Bevel Miter CUT Making a compound bevel miter cutMaking a Large Panel cut Bevel RIP CUTOnce all non-through cuts are completed Adjusting Handwheel SupportsMaking a NON-THROUGH cut Large Panel CUT RIP FenceOnce all dado cuts are completed NON-THROUGH CUT Blade Guard Removed Push Stick Dado CUTRiving Knife Blade To replace the bladeWrench Large ThroatIf the blade is not perfectly vertical Adjustment Bolt BladeTo SET the blade at 0 See Figures 45Stop Screw To Adjust the miter gaugeAdjustable To Check the Alignment of the RIP Fence to the BladeLubrication MaintenanceAccessories GeneralProblem Cause Solution TroubleshootingProblem Cause HOW to Obtain Service What is not Covered WarrantyDAY Satisfaction Guarantee Policy What is Covered Under the 3 Year Limited Service WarrantyModel No R4516 Serial No Customer Service Information