RIDGID R4516 manual General Safety Rules, Read ALL Instructions

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GENERAL SAFETY RULES

WARNING:

Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

READ ALL INSTRUCTIONS

KNOW YOUR POWER TOOL. Read the operator’s manual carefully. Learn the saw’s applications and limitations as well as the specific potential hazards related to this tool.

GUARD AGAINST ELECTRICAL SHOCK by preventing body contact with grounded surfaces. For example, pipes, radiators, ranges, refrigerator enclosures.

KEEP GUARDS IN PLACE and in good working order.

REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

KEEP WORK AREA CLEAN.Cluttered areas and benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation.

DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp or wet locations or expose to rain. Keep the work area well lit.

KEEP CHILDREN AND VISITORS AWAY. All visi- tors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating.

MAKE WORKSHOP CHILDPROOF with padlocks and master switches, or by removing starter keys.

DON’T FORCE TOOL. It will do the job better and safer at the feed rate for which it was designed.

USE RIGHT TOOL. Don’t force the tool or attachment to do a job it was not designed for. Don’t use it for a purpose not intended.

USE THE PROPER Extension Cord. Make sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage result- ing in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Also wear protective hair covering to contain long hair.

ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impact- resistant lenses, they are not safety glasses.

SECURE WORK. Use a featherboard to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.

DON’T OVERREACH. Keep proper footing and balance at all times.

MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instruc- tions for lubricating and changing accessories.

DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected.

AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tool.

USE RECOMMENDED ACCESSORIES. Consult the operator’s manual for recommended accessories. The use of improper accessories may risk injury.

NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.

USE THE RIGHT DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of blade or cutter only.

NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave tool until it comes to a complete stop.

PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty.

PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.

DO NOT ABUSE CORD. Never yank cord to disconnect from receptacle. Keep cord away from heat, oil, and sharp edges.

When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.

ALWAYS KEEP THE BLADE GUARD AND SPREADER (SPLITTER) IN PLACE and in working order.

KEEP BLADES CLEAN, SHARP, and with sufficient set. Sharp blades minimize stalling and kickback.

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Contents OPERATOR’S Manual Introduction Table of ContentsRead ALL Instructions General Safety RulesSpecific Safety Rules  Never Start a Tool When ANY ROTATiNG COMPonent is in Contact with the Workpiece Specific Safety Rules Symbols Symbol Signal Meaning ServiceElectrical Connection Speed and WiringElectrical Extension CordsChamfer Anti-Kickback Pawls radial arm and table sawsArbor Bevel CutProduct Specifications FeaturesSee Figure Know Your Table SAWTo Turn Your SAW on Power SwitchSwitch KEY Removed Operating ComponentsFraming Square Phillips Screwdriver CombinationSQUAREFlat Blade Screwdriver Following items are included with your table saw Loose PartsMounting Holes AssemblyTo install the Handle assembly UnpackingMiter To Store the table saw AccessoriesRaising and Lowering the Handle To move the sawUnlocked To remove/replace the Throat PlateTo Change Between a spreader and a riving knife Throat PlateANTI-KICKBACK Pawls To check SAW Blade installationTo Install the ANTI-KICKBACK Pawls and Blade Guard Large Small Bladeblade Wrench WrenchTo Check and Align the spreader/ riving knife and Saw Blade Screw SpreaderFraming Square Avoiding Kickback OperationApplications Causes of KickbackPush Blocks HOW to Make a FeatherboardHOW to Mount a Featherboard FeatherboardTypes of cuts See Figure Cutting TipsTo lock To unlock Bevel locking Lever To Adjust the Bevel indicatorTo Change Blade Depth To Change Blade AngleTo Set the rip fence Scale indicator to the Blade To use the Rip FenceRear LIP Fence Sliding table Extension Locking Lever Scale To use the miter gaugeTo use the sliding table extension Lock Knob Miter GaugeBolts Heeling paralleling the blade to the miter gauge grooveSee Figures 28 If the distances are differentCross CUT Place Left Hand on Workpiece Switch KEY Switch in Locked PositionTo make a cross cut See Figures 31Making a miter cut Making a RIP cutViewed from the FRONT, below the Table SAW Adjusting Handwheel Bevel Cross CUT BladeMaking a bevel cross cut Making a bevel rip cutCompound Bevel Miter CUT Making a compound bevel miter cutMaking a Large Panel cut Bevel RIP CUTOnce all non-through cuts are completed Adjusting Handwheel SupportsMaking a NON-THROUGH cut Large Panel CUT RIP FenceOnce all dado cuts are completed NON-THROUGH CUT Blade Guard Removed Push Stick Dado CUTRiving Knife Blade To replace the bladeWrench Large ThroatIf the blade is not perfectly vertical Adjustment Bolt BladeTo SET the blade at 0 See Figures 45Stop Screw To Adjust the miter gaugeAdjustable To Check the Alignment of the RIP Fence to the BladeLubrication MaintenanceAccessories GeneralProblem Cause Solution TroubleshootingProblem Cause HOW to Obtain Service What is not Covered WarrantyDAY Satisfaction Guarantee Policy What is Covered Under the 3 Year Limited Service WarrantyModel No R4516 Serial No Customer Service Information