Southbend SB1020 owner manual Additional Metal Bandsaw Safety

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Model SB1020

S A F E T Y

For Machines Mfg. Since 8/09

Additional Metal Bandsaw Safety

1.Blade Condition. A dull or damaged blade can break apart during operation, increasing the risk of operator injury. Do not operate with a dull, cracked or badly worn blade. Inspect the blade for cracks or missing teeth before each use.

2.Hand Placement. Hands could be cut by the blade or crushed when lowering the headstock. Never position fingers or thumbs in line with the cut or under the headstock while it is moving.

3.Blade Guard. Hands and fingers can easily be cut by the bandsaw blade. To reduce the risk of laceration injuries, do not operate this bandsaw without the blade guard in place.

4.Starting Position. To reduce the likelihood of blade breakage and possible entanglement, never turn the saw ON with the blade resting on the workpiece.

5.Blade Replacement. The blade can only make a safe and efficient cut if the teeth are facing the workpiece. When replacing blades, make sure the teeth face toward the workpiece. Wear gloves to protect hands and safety glasses to protect eyes.

6.Workpiece Handling. A shifting workpiece can result in impact or laceration injuries. To reduce the risk of injury, always securely clamp the workpiece in the vise and use additional support fixtures if needed. Never hold the workpiece with your hands during a cut. Flag long pieces to reduce the risk of tripping over them.

7.Power Interruption. Unplug the machine and turn the power switch OFF after a power interruption. If left plugged in and turned ON, this machine will start up when power is restored, resulting in possible entanglement, laceration, or amputation hazards.

8.Hot Surfaces/Sharp Edges. Due to the cutting process, a freshly cut workpiece, chips, and some machine components can be hot enough to burn you and sharp enough to cut you. Allow components to cool and use safe handling methods to reduce the risk of these injuries.

9.Moving Blade. A moving bandsaw blade presents a serious risk for laceration or amputation injuries. Always allow the blade to come to a complete stop before mounting or repositioning a workpiece in the vise. Never touch a moving blade.

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Contents Model SB1020 Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Identification IdentificationMachine Specifications Other Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Bandsaw Safety Things Youll Need Power Supply RequirementsReparation Overview AvailabilityCircuit Requirements for For 110V Connection PrewiredCircuit Information Grounding RequirementsInventory UnpackingExtension Cords Before cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Bolting to Concrete Floors Machine MountsMachine Setup Power ConnectionTo set up the machine Test Run Inspections AdjustmentsTo test run your machine OperationPERATIONOverview Description of Controls & Components Blade Length Blade SelectionBlade Terminology Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes To change the blade on the bandsawTo tension the blade on the bandsaw Blade TensionBlade Breakage Most common causes of avoidable blade breakage areDownfeed Pressure Blade Care & Break-InDownfeed Rate Blade CareBlade Speed Chart Chip Inspection ChartCuts to the Right Angle CutsWork Stop Cuts to the LeftVise Quick Release To adjust the blade guideBlade Guide Workpiece HoldingCutting Fluid System Cutting FluidTo use the cutting fluid system Operation Tips Coolant control valveAccessories SBL Gearhead T-Shirt SBL One Good Turn T-ShirtCleaning LubricationGearbox Machine StorageTo change the gearbox oil Troubleshooting Blade Selection section beginning on Troubleshooting Blade Brush To adjust the blade brushTo adjust the angle stops Angle StopsLimit Switches To adjust the blade tension switchTo adjust the downfeed stop bolt To adjust the headstock travel switchDownfeed Stop Bolt Squaring Blade To square the blade to the tableT E S ElectricalL CTRICALSafety Instructions Wiring Diagram Color KEY220V Conversion To convert the Model SB1020 toElectrical ComponentsWiringWiring Diagram G110 VACWiring Component Locations Coolant pump motor locationCabinet & Base Cabinet & Base Parts List DescriptionHead Head Parts List Drive Wheel Machine Labels R R a N T Y Southbendlathe.com