Southbend SB1020 owner manual OperationPERATIONOverview

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Model SB1020

O P E R A T I O N

For Machines Mfg. Since 8/09

OperationPERATIONOverview

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so they can more easily understand the controls discussed later in this manual.

Note: Due to the generic nature of this overview, it is not intended to be an instructional guide for performing actual machine operations.

To learn more about specific operations and machining techniques, seek training from people experienced with this type of machine, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

Loose hair, clothing, or

jewelry could get caught

in machinery and cause

serious personal injury.

Keep these items away from moving parts at all times to reduce this risk.

During operation, small metal chips may become airborne, leading to serious eye injury. Wear safety glasses to reduce this risk.

To complete a typical cutting operation, the operator does the following:

1.Examines the workpiece to make sure it is suitable for cutting.

2.Raises the headstock, then closes the downfeed valve.

3.Adjusts the headstock angle for the type of cut, then securely clamps the workpiece in the vise.

4.Adjusts the guide post to within 1" of the workpiece, and verifies that the blade is properly tensioned.

5.Adjusts the downfeed rate adjust knob for the correct feed rate.

6.Makes sure the workpiece and bandsaw are stable and that there are no obstructions in the way of the cut.

7.Puts on safety glasses.

8.Starts the bandsaw and waits for the blade to reach full speed.

9.Opens the downfeed valve to lower the head and blade into the workpiece, then allows the bandsaw to complete the cut.

10.Once the bandsaw has stopped, raises the head, and removes the workpieces.

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Contents Model SB1020 Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Capabilities FeaturesAbout This Machine Identification IdentificationMachine Specifications Other Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Bandsaw Safety Power Supply Requirements Reparation OverviewThings Youll Need AvailabilityFor 110V Connection Prewired Circuit InformationCircuit Requirements for Grounding RequirementsExtension Cords UnpackingInventory Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Leveling Lifting & MovingLeveling & Mounting Bolting to Concrete Floors Machine MountsTo set up the machine Power ConnectionMachine Setup To test run your machine Inspections AdjustmentsTest Run OperationPERATIONOverview Description of Controls & Components Blade Selection Blade TerminologyBlade Length Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes To change the blade on the bandsawBlade Tension Blade BreakageTo tension the blade on the bandsaw Most common causes of avoidable blade breakage areBlade Care & Break-In Downfeed RateDownfeed Pressure Blade CareBlade Speed Chart Chip Inspection ChartAngle Cuts Work StopCuts to the Right Cuts to the LeftTo adjust the blade guide Blade GuideVise Quick Release Workpiece HoldingTo use the cutting fluid system Cutting FluidCutting Fluid System Operation Tips Coolant control valveAccessories SBL Gearhead T-Shirt SBL One Good Turn T-ShirtCleaning LubricationTo change the gearbox oil Machine StorageGearbox Troubleshooting Blade Selection section beginning on Troubleshooting To adjust the blade brush To adjust the angle stopsBlade Brush Angle StopsLimit Switches To adjust the blade tension switchDownfeed Stop Bolt To adjust the headstock travel switchTo adjust the downfeed stop bolt Squaring Blade To square the blade to the tableT E S ElectricalL CTRICALSafety Instructions Wiring Diagram Color KEY220V Conversion To convert the Model SB1020 toElectrical ComponentsWiringWiring Diagram G110 VACWiring Component Locations Coolant pump motor locationCabinet & Base Cabinet & Base Parts List DescriptionHead Head Parts List Drive Wheel Machine Labels R R a N T Y Southbendlathe.com