Southbend SB1020 Blade Care & Break-In, Downfeed Rate, Downfeed Pressure, Blade Break-In

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For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1020

Blade Care & Break-In

Blade Care

To prolong blade life, always use a blade with the proper width, set, type, and pitch for each application. Maintain the appropriate feed rate, feed pressure, and blade speed and pay attention to the chip characteristics (Refer to the Chip Inspection Chart on Page 26). Keep your blades clean, since dirty or gummed up blades pass through the cutting material with much more resistance than clean blades, causing unnecessary heat.

Blade Break-In

The tips and edges of a new blade are extremely sharp. Cutting at too fast of a feed rate or too slow of a blade speed can fracture these tips and edges, quickly dulling the blade. Properly breaking-in a blade allows these sharp edges to wear without fracturing, thus keeping the blade sharp longer. Below is a typical break-in procedure. For aftermarket blades, refer to the manufacturer's break-in procedure to keep from voiding the warranty.

Use the Chip Inspection Chart on Page 26 as a guide to evaluate the chips and ensure that the optimal blade speed and feed rate are being used.

To properly break-in a new blade:

1.Choose the correct speed for the blade and material of the operation.

2.Reduce the feed pressure by half for the first 50–100 in2 of material cut.

3.To avoid twisting the blade when cutting, adjust the feed pressure when the total width of the blade is in the cut.

Downfeed Rate

Start and stop downfeed with the downfeed knob. The downfeed rate is adjusted by turning the downfeed rate adjust knob (Figure 24). Turning the knob clockwise decreases the downfeed rate and turning the knob counterclockwise increases the downfeed rate.

Downfeed Rate

Adjust Knob

Downfeed

Knob

Figure 24. Downfeed pressure adjustment.

Downfeed Pressure

The downfeed pressure is controlled by the spring shown in Figure 25.

To decrease downfeed pressure, turn the cap screw clockwise to increase spring tension.

To increase downfeed pressure, turn the cap screw counterclockwise to release spring tension.

Cap

Screw

Spring

Figure 25. Downfeed rate adjustment.

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Contents Model SB1020 Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Features About This MachineCapabilities Identification IdentificationMachine Specifications Other Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Bandsaw Safety Availability Power Supply RequirementsReparation Overview Things Youll NeedGrounding Requirements For 110V Connection PrewiredCircuit Information Circuit Requirements forUnpacking InventoryExtension Cords Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Machine Mounts Bolting to Concrete FloorsPower Connection Machine SetupTo set up the machine Inspections Adjustments Test RunTo test run your machine OperationPERATIONOverview Description of Controls & Components Blade Width Blade SelectionBlade Terminology Blade LengthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo change the blade on the bandsaw Blade ChangesMost common causes of avoidable blade breakage are Blade TensionBlade Breakage To tension the blade on the bandsawBlade Care Blade Care & Break-InDownfeed Rate Downfeed PressureChip Inspection Chart Blade Speed ChartCuts to the Left Angle CutsWork Stop Cuts to the RightWorkpiece Holding To adjust the blade guideBlade Guide Vise Quick ReleaseCutting Fluid Cutting Fluid SystemTo use the cutting fluid system Coolant control valve Operation TipsSBL Gearhead T-Shirt SBL One Good Turn T-Shirt AccessoriesLubrication CleaningMachine Storage GearboxTo change the gearbox oil Troubleshooting Blade Selection section beginning on Troubleshooting Angle Stops To adjust the blade brushTo adjust the angle stops Blade BrushTo adjust the blade tension switch Limit SwitchesTo adjust the headstock travel switch To adjust the downfeed stop boltDownfeed Stop Bolt To square the blade to the table Squaring BladeT E S Wiring Diagram Color KEY ElectricalL CTRICALSafety InstructionsTo convert the Model SB1020 to 220V ConversionElectrical G110 VAC ComponentsWiringWiring DiagramCoolant pump motor location Wiring Component LocationsCabinet & Base Description Cabinet & Base Parts ListHead Head Parts List Drive Wheel Machine Labels R R a N T Y Southbendlathe.com