Graco 309295N Power Supply Removal and Replacement, Power Supply and Turbine Alternator

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Repair

Power Supply Removal and Replacement

NOTE:

Inspect the gun handle power supply cavity for dirt or moisture. Clean with a clean, dry rag.

Do not expose gasket (10) to solvents.

1.Prepare gun for service, page 25.

2.Remove the barrel (16), page 31.

CAUTION

Be careful when handling the power supply (18) to avoid damaging it.

3.Grasp the power supply (18) with your hand. With a gentle side to side motion, free the power sup- ply/alternator assembly from the gun handle (17), then carefully pull it straight out. On Smart Models only, disconnect the flexible circuit (59) from the socket at the top of the handle (17). See FIG. 18.

4.Disconnect the 3-wire connector (B) from the power supply. Slide the alternator up and off the power supply. Inspect the power supply and alternator for damage. On Smart Models only, disconnect the 6-pin flexible circuit (59) from the power supply.

5.Check the power supply resistance, page 19. Replace if necessary.

NOTE: Before installing the power supply, make sure the o-rings (18a*, 19a*), spring (18b), and pads (19e) are in place.

6.On Smart Models only, connect the 6-pin flexible cir- cuit (59) to the power supply.

7.Connect the 3-wire connector (B). Slide the alterna- tor (19) down onto the power supply (18).

8.Lubricate the alternator o-ring (19a*) with non-sili- cone grease, Part No. 111265. Do not over-lubri- cate.

9.Lubricate the power supply o-ring (18a*) with dielec- tric grease (40).

10.Insert the power supply/alternator assembly in the gun handle (17). Make sure the ground strips make contact with the handle. On Smart Models only, con- nect the flexible circuit (59) to the socket at the top of the handle. Push the 6-pin connector into the socket to ensure it is properly connected.

11.Install the barrel (16), page 31.

12.Test gun resistance, page 18.

17

*10

*19a

19

19e

B

59

ti1505c

 

18

18b

*18a

Fig. 18. Power Supply and Turbine Alternator

32

309295N

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Contents II 2 G EEx 0.24mJ Smart Model Important Safety Instructions309295N Table of Contents List of Models Fire, Explosion, and Electric Shock Hazard Equipment Misuse Hazard Skin Injection HazardToxic Fluid Hazard Introduction How the Electrostatic AA Spray Gun WorksSmart Gun Gun OverviewStandard Gun Installation Install the SystemVentilate the Spray Booth Flammable or Toxic Vapor HazardNon-Hazardous Area Typical Installation Key Hazardous AreaConnect the Air Line Connect the Exhaust TubeElectric Shock Hazard Supply HoseSelect a Spray Tip Connect the Fluid LineFilter the Fluid Grounding Earth ground. See Check Electrical GroundingCheck Electrical Grounding Check Gun GroundingCheck Fluid Resistivity Check Fluid ViscosityOperation Low Voltage Adjustment Smart Guns OnlyLow Voltage Adjustment Maintenance Flush the Spray GunTi1465a Electrical Tests Test Gun ResistanceTest Power Supply Resistance Test Power Supply ResistanceTest Barrel Resistance Test Barrel ResistanceProblem Cause Solution TroubleshootingSpray Pattern Troubleshooting Gun Operation Troubleshooting Electrical Troubleshooting Pressure Relief Procedure RepairPrepare the Gun for Service Tools NeededTip Guard, Air Cap, Spray Tip, or Seat Housing Replacement Tip Guard, Air Cap, and Spray Tip Replace- mentRepair Electrode Replacement Electrode Replacement Fluid Tube Replacement Fluid Filter RemovalFluid Needle Replacement Spring Cap and SpringsBarrel Installation Barrel RemovalPower Supply Removal and Replacement Power Supply and Turbine AlternatorTurbine Alternator Removal and Replacement Atomizing Air Adjustment Valve Repair Atomizing Air Adjustment ValveAir Valve Repair Air ValveES ON/OFF Valve Repair ES ON/OFF ValveParts Part No 85 kV Electrostatic Gun, Series C itemsRef. No ES ON/OFF Valve Ref. No Atomizing Air Adjustment ValveRef. No Alternator Description Qty AIR CAPPlug Adjustment valve 20, and ES ON/OFF valve 53 RefAIR CAP Assembly SWITCH, ES HI/LO Fluid Line Accessories AccessoriesAir Line Accessories Gun Accessories Miscellaneous AccessoriesSpray Tip Selection Chart Fan Width at Orifice SizeTechnical Data Category DataToll Free Graco Standard WarrantyGraco Information