Graco 309295N important safety instructions Electrical Tests, Test Gun Resistance

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Electrical Tests

Electrical Tests

Electrical components inside the gun affect performance and safety. The following procedures test the condition of the power supply (18) and barrel (16), and electrical continuity between components.

CAUTION

The barrel resistor cartridge is part of the barrel and is not replaceable. To avoid destroying the gun barrel, do not attempt to remove the barrel resistor.

Use megohmmeter Part No. 241079 (AA) with an applied voltage of 500 V. Connect the leads as shown.

Test Gun Resistance

1.Flush and dry the fluid passage.

2.Measure resistance between the electrode needle tip (9b) and the air swivel (35); it should be 156-180 megohms. See FIG. 5. If outside this range, go to the next test. If in range, refer to Electrical Trouble- shootingon page 23 for other possible causes of poor performance.

AA

WARNING

Fire, Explosion, and Electric Shock Hazard

Megohmmeter Part No. 241079 (AA-see

FIG. 5.) is not approved for use in a hazard- ous area. To reduce the risk of sparking, do not use the megohmmeter to check electri- cal grounding unless:

9b

35

• The gun has been removed from the hazardous area;

Or all spraying devices in the hazardous area are turned off, ventilation fans in the hazardous area are operating, and there are no flammable vapors in the area (such as open solvent containers or fumes from spraying).

Failure to follow this warning could cause fire, explosion, and electric shock and result in serious injury and property damage.

TI1469A

Fig. 5. Test Gun Resistance

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309295N

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Contents Important Safety Instructions 309295NII 2 G EEx 0.24mJ Smart Model Table of Contents List of Models Fire, Explosion, and Electric Shock Hazard Skin Injection Hazard Toxic Fluid HazardEquipment Misuse Hazard Introduction How the Electrostatic AA Spray Gun WorksGun Overview Standard GunSmart Gun Ventilate the Spray Booth InstallationInstall the System Flammable or Toxic Vapor HazardNon-Hazardous Area Typical Installation Key Hazardous AreaElectric Shock Hazard Connect the Air LineConnect the Exhaust Tube Supply HoseConnect the Fluid Line Filter the FluidSelect a Spray Tip Grounding Earth ground. See Check Electrical GroundingCheck Electrical Grounding Check Gun GroundingCheck Fluid Resistivity Check Fluid Viscosity Low Voltage Adjustment Smart Guns Only Low Voltage Adjustment Operation Maintenance Flush the Spray GunTi1465a Electrical Tests Test Gun ResistanceTest Power Supply Resistance Test Power Supply ResistanceTest Barrel Resistance Test Barrel ResistanceTroubleshooting Spray Pattern TroubleshootingProblem Cause Solution Gun Operation Troubleshooting Electrical Troubleshooting Pressure Relief Procedure RepairPrepare the Gun for Service Tools NeededTip Guard, Air Cap, Spray Tip, or Seat Housing Replacement Tip Guard, Air Cap, and Spray Tip Replace- mentRepair Electrode Replacement Electrode ReplacementFluid Tube Replacement Fluid Filter RemovalFluid Needle Replacement Spring Cap and SpringsBarrel Installation Barrel RemovalPower Supply Removal and Replacement Power Supply and Turbine AlternatorTurbine Alternator Removal and Replacement Atomizing Air Adjustment Valve Repair Atomizing Air Adjustment ValveAir Valve Repair Air ValveES ON/OFF Valve Repair ES ON/OFF ValveParts Part No 85 kV Electrostatic Gun, Series C itemsRef. No Atomizing Air Adjustment Valve Ref. No AlternatorRef. No ES ON/OFF Valve Description Qty AIR CAPPlug Adjustment valve 20, and ES ON/OFF valve 53 RefAIR CAP Assembly SWITCH, ES HI/LO Accessories Air Line AccessoriesFluid Line Accessories Gun Accessories Miscellaneous AccessoriesSpray Tip Selection Chart Fan Width at Orifice SizeTechnical Data Category DataGraco Standard Warranty Graco InformationToll Free