Graco Inc ti6121a, 309639, 309250, 310820, 310876, 310824D, 256481, 256391 General Repair Information

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General Repair Information

General Repair Information

WARNING

Read Electric Shock Warning, page 3 and Burn Hazard Warning, page 4.

WARNING

Flammable materials spilled on hot, bare, motor could cause fire or explosion. To reduce risk of burns, fire or explosion, do not operate sprayer with cover removed.

Keep all screws, nuts, washers, gaskets, and electri- cal fittings removed during repair procedures. These parts usually are not provided with replacement kits.

Test repairs after problems are corrected.

If sprayer does not operate properly, review repair procedure to verify you did it correctly. See Trouble- shooting, page 10.

Overspray may build up in the air passages. Remove any overspray and residue from air pas- sages and openings in the enclosures whenever you service sprayer.

Do not operate the sprayer without the motor shroud in place. Replace if damaged. Motor shroud directs cooling air around motor to prevent overheating and insulate the control board from accidental electric shock.

WARNING

To reduce risk of serious injury, including electric shock:

Do not touch moving or electric parts with fingers or tools while testing repair.

Unplug sprayer when power is not required for testing.

Install all covers, gaskets, screws and washers before you operate sprayer.

CAUTION

Do not run sprayer dry for more than 30 seconds. Doing so could damage pump packings.

Protect the internal drive parts of this sprayer from water. Openings in the cover allow for air cooling of the mechanical parts and electronics inside. If water gets in these openings, the sprayer could malfunction or be permanently damaged.

Prevent pump corrosion and damage from freezing. Never leave water or water-base paint in sprayer when its not in use in cold weather. Freezing fluids can seriously damage sprayer. Store sprayer with Pump Armor to protect sprayer during storage.

310824D

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Contents Hi-Boy ProStep StandManual Conventions ContentsGrounding Grounding InstructionsFire and Explosion Hazard Equipment Misuse Hazard Component Identification Component IdentificationGrounding and Electric Requirements InstallationPressure Relief Procedure General Repair Information Motor Won’t Operate TroubleshootingPower Cord Replacement Cord. See page 7, Grounding and Electric 14, Displacement Pump Replacement Removal Displacement Pump ReplacementInstallation Drive Housing Replacement Armature Short Circuit Test Spin TestFan Replacement Motor Brush Replacement Control Board Replacement 120V Fuse Replacement Pressure Control Assembly Replacement Manifold Replacement Removal Drain Line ReplacementPower Cord Replacement Motor Replacement 120V Model Wiring DiagramTechnical Data For Graco Canada Customers Graco Standard Warranty