Graco Inc ti5641a, 309639, 309250, 310820, 310876, 310824D, 256481 14, Displacement Pump Replacement

Page 13

 

 

 

Troubleshooting

 

 

 

 

Problem

 

What To Check

What To Do

 

(If check is OK, go to next check)

(When check is not OK, refer to this column)

 

 

 

 

 

 

 

 

Motor runs and pump

1.

Prime Valve Open.

Close prime valve.

strokes

 

 

 

2.

Paint supply.

Refill and reprime pump.

 

 

 

 

 

 

3.

Intake strainer clogged.

Remove and clean, then reinstall.

 

 

 

 

 

4.

Suction hose leaking air.

Tighten nut. Check o-rings on swivel.

 

 

 

 

 

5.

Intake valve ball and piston ball

See Pump Manual 309250. Strain paint before

 

 

are seating properly.

using to remove particles that could clog pump.

 

 

 

 

 

6.

Leaking around throat packing

See Pump Manual 309250.

 

 

nut which may indicate worn or

 

 

 

damaged packings.

 

 

 

 

 

 

7.

Pump rod damaged.

See Pump Manual 309250.

 

 

 

 

Motor runs but pump does

1.

Displacement pump pin dam-

Replace pump pin if missing. Be sure retaining

not stroke

 

aged or missing.

spring is fully in groove all around connecting

 

 

 

rod. See page 14, Displacement Pump

 

 

 

Replacement.

 

 

 

 

 

2.

Connecting rod assembly for

Replace connecting rod assembly. See page

 

 

damage.

14, Displacement Pump Replacement.

 

 

 

 

 

3.

Gears or drive housing.

Inspect drive housing assembly and gears for

 

 

 

damage and replace if necessary. See page 16,

 

 

 

Drive Housing Replacement.

 

 

 

 

Motor is hot and runs

1.

Be sure ambient temperature

Move sprayer to shaded, cooler area if possible.

intermittently

 

where sprayer is located is not

 

 

 

more than 115°F (46°C) and

 

 

 

sprayer is not located in direct

 

 

 

sun.

 

 

 

 

 

 

2.

Motor has burned windings indi-

Replace motor. See page 27, Motor

 

 

cated by removing positive (red)

Replacement.

 

 

brush and seeing burned adja-

 

 

 

cent commutator bars.

 

 

 

 

 

 

3.

Tightness of pump packing nut.

Loosen packing nut. Check for leaking around

 

 

Overtightening tightens packings

throat. Replace pump packings if necessary.

 

 

on rod, restricts pump action and

See pump manual 309250.

 

 

damages packings.

 

 

 

 

 

310824D

13

Image 13
Contents Hi-Boy ProStep StandManual Conventions ContentsGrounding Grounding InstructionsFire and Explosion Hazard Equipment Misuse Hazard Component Identification Component IdentificationGrounding and Electric Requirements InstallationPressure Relief Procedure General Repair Information Motor Won’t Operate TroubleshootingPower Cord Replacement Cord. See page 7, Grounding and Electric 14, Displacement Pump Replacement Removal Displacement Pump ReplacementInstallation Drive Housing Replacement Armature Short Circuit Test Spin TestFan Replacement Motor Brush Replacement Control Board Replacement 120V Fuse Replacement Pressure Control Assembly Replacement Manifold Replacement Removal Drain Line ReplacementPower Cord Replacement Motor Replacement 120V Model Wiring DiagramTechnical Data For Graco Canada Customers Graco Standard Warranty