Campbell Hausfeld AL2810 Service, Fluid Pump Disconnect, Fluid Pump Reinstall

Page 10

Operating Instructions and Parts Manual

AL2810

Airless Paint Systems

Service

FLUID PUMP

FLUID PUMP DISCONNECT

1.Flush out the material you are spraying, if possible.

2.Follow the Pressure Relief Procedure on page 3. Stop the pump in the middle of down stroke.

3.Remove the suction tube and fluid hose (if so equipped) from the fluid pump. Detach the hose from the front of the fluid pump.

4.Remove 2 retaining rings and slip the sleeve of the coupling down and remove both coupling halves. This will disconnect fluid pump from the connecting rod.

5.Unscrew the two tie rod locknuts.

6.Pull the pump down off the tie rods.

FLUID PUMP REINSTALL

1.

Loosen packing nut and extend

 

piston rod so that it is in the “fully

 

up” position.

2.

Make sure that spacer tubes (301-

 

048) are in place.

3.

Connect connecting rod with fluid

 

pump by installing coupling halves.

 

Slide sleeve over coupling halves.

 

Secure with retaining rings.

4.

Secure the fluid pump housing to

 

the tie rods and screw nuts with

 

lock washers on loosely.

5.

Tighten the tie rod nuts evenly to

Piston

Packing nut/ wet cup

Upper packing

Fluid outlet

Distance tube

Lower packing

Wiper packing

Outlet valve

Inlet valve

Suction nut

Fluid inlet

Figure 9 - Inlet Valve, Outlet Valve, Piston Assembly

 

 

187-026

 

 

 

 

 

 

 

187-030

 

 

 

 

187-060

 

 

 

 

 

 

 

 

 

 

 

187-025

 

 

 

 

 

 

 

 

 

 

 

 

 

187-031

 

 

 

 

 

 

 

 

 

 

 

187-315

187-029

 

 

187-059

 

 

 

 

 

 

187-058

 

 

 

 

 

 

 

 

 

 

187-037

 

 

 

 

 

 

 

 

 

Figure 10 - Piston Assembly

30 ft. lb.

6. Reconnect fluid hoses and suction

tube (if so equipped).

NOTE: After all the rod locknuts are tight, the alignment of both rods should allow easy assembly and disassembly of the coupling. If there is any binding, loosen and retighten all the rod locknuts to improve the

alignment. Misalignment causes premature wear of seal and packings.

7.Tighten the packing nut until there is resistance, then tighten it 1 full turn. Approximately 4 threads will show when new packings are installed. Fill the wet cup of the packing nut 1/3 full with Throat Seal Oil.

8.Start the pump and operate it

slowly (at low engine speed and pressure setting ) to check the piston rod for binding.

Adjust tie rod lock nuts if necessary to eliminate binding.

9.Run at maximum pressure for several minutes, relieve pressure and repeat step 7.

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Contents AL2810 Operating Instructions and Parts ManualSafety Guidelines Table of ContentsSpecifications General Safety InformationMsds General SafetyGasoline Engine Precautions Skin Injection HazardPre-Operation HOW to FlushFlushing Setting UP Spray TIP SelectionPattern Width Spray TIP ReplacementSpray TIP Selection Operation Starting UPElectrical System Replacement of Electrical Control BoardSpray Technique Pressure Calibration on Electrical Board Electrical Board/Pressure CalibrationFluid Pump ServiceFluid Pump Reinstall Fluid Pump DisconnectInlet Valve Clutch ReplacementOutlet Valve Maintenance Regular MaintenanceOIL and Lubrication Procedure Packing ReplacementTroubleshooting Chart Symptom Possible Causes Corrective ActionTroubleshooting Chart Part Troubleshooting Chart Part III Clutch Does Not Engage Steps to Follow if Clutch Does Not EngageAL2810 Paint System Assembly Parts List for Paint System Assembly Ref. No Description Part Number QtyPower Unit Assembly Parts List for Power Unit Assembly 301-530 Ref. No Description Part Number QtyFrame Assembly Parts List for Frame Assembly 301-515 Ref. No Description Part Number QtyParts List for Engine Assembly 301-524 Ref. No Description Part Number QtyClutch Replacement Parts Parts List for Clutch Replacement Clutch Assembly Parts List for Clutch Assembly Parts List for Ball Valve 100-119 Ref. No Description Part Number QtyParts List for Manifold Filter 111-200-99 Ref. No Description Part Number QtyParts List for Suction Assembly 5 Gallon and 55 Gallon Fluid PumpAL2810 AL2810 What is not Covered Under this Warranty Responsibilities of Purchaser Under this Warranty