Campbell Hausfeld AL2810 operating instructions Troubleshooting Chart Part

Page 15

Operating Instructions and Parts Manual

AL2810

Airless Paint Systems

Troubleshooting Chart Part II

Symptom

Possible Cause(s)

Corrective Action

 

 

 

 

 

There is splitting from the

1.

Fluid supply low or empty

1.

Refill supply container.

gun.

2.

Air trapped in fluid pump or

2.

Check for loose hose connections on the siphon

 

hose

assembly. Tighten if needed. Reprime pump.

 

 

 

 

 

Paint leaks into the wet cup.

1.

Packing nut/wet cup is loose

1.

Tighten just enough to stop leakage.

2.

Upper packings worn or

2.

Replace packings.

damaged

3.

Replace piston rod.

3.

Piston rod worn

 

 

Engine operates, but

1.

Pressure setting is too low

1.

Increase pressure.

paint pump does not

2.

Clutch not engaged

2.

See Troubleshooting Part III - Clutch Does Not Engage

cycle

3.

Displacement pump stopped

3.

Service pump.

 

 

 

 

 

Engine and displacement

1.

Pressure setting too low.

1.

Increase pressure.

pump operate, but paint

2.

Tip or gun filter clogged.

2.

Remove tip and/or filter. Clean if necessary.

pressure is too low or

3.

Tip worn.

3.

Replace tip.

none

4.

Fluid displacement pump

4.

Clean filter.

 

filter clogged.

 

 

 

5.

Large pressure drop in fluid

5.

Use a larger diameter hose.

 

hose.

 

 

Displacement pump operates, but output is too low on downstroke on on both strokes

1.Upper check valve ball not seating properl.

2.Lower packings are worn or damaged

1.Service upper check valve.

2.Replace packings.

Clutch does not engage.

See Troubleshooting Part III - Clutch Does Not Engage

 

 

Clutch slips.

Take unit to an authorized Campbell Hausfeld Service

 

Center.

 

 

Engine stops.

Refer to engine manual.

www.chpower.com

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Contents Operating Instructions and Parts Manual AL2810General Safety Information Table of ContentsSpecifications Safety GuidelinesSkin Injection Hazard General SafetyGasoline Engine Precautions MsdsHOW to Flush Pre-OperationFlushing Spray TIP Selection Setting UPSpray TIP Replacement Pattern WidthSpray TIP Selection Starting UP OperationReplacement of Electrical Control Board Electrical SystemSpray Technique Electrical Board/Pressure Calibration Pressure Calibration on Electrical BoardFluid Pump Disconnect ServiceFluid Pump Reinstall Fluid PumpClutch Replacement Inlet ValveOutlet Valve Regular Maintenance MaintenancePacking Replacement OIL and Lubrication ProcedureSymptom Possible Causes Corrective Action Troubleshooting ChartTroubleshooting Chart Part Steps to Follow if Clutch Does Not Engage Troubleshooting Chart Part III Clutch Does Not EngageAL2810 Paint System Assembly Ref. No Description Part Number Qty Parts List for Paint System AssemblyPower Unit Assembly 301-530 Ref. No Description Part Number Qty Parts List for Power Unit AssemblyFrame Assembly 301-515 Ref. No Description Part Number Qty Parts List for Frame Assembly301-524 Ref. No Description Part Number Qty Parts List for Engine AssemblyClutch Replacement Parts Parts List for Clutch Replacement Clutch Assembly Parts List for Clutch Assembly 100-119 Ref. No Description Part Number Qty Parts List for Ball Valve111-200-99 Ref. No Description Part Number Qty Parts List for Manifold FilterFluid Pump Parts List for Suction Assembly 5 Gallon and 55 GallonAL2810 AL2810 Responsibilities of Purchaser Under this Warranty What is not Covered Under this Warranty