Campbell Hausfeld AL2810 Pattern Width, Spray TIP Selection, Spray TIP Replacement

Page 6

Operating Instructions and Parts Manual

AL2810

Airless Paint Systems

Pre-Operation (Cont.)

flow rate or capacity the sprayer can accommodate. Pump flow rate is measured in gallons per minute (GPM).

PATTERN WIDTH

Thickness of the paint coat is determined by spray tip “fan width,” rate of the spray gun movement, and distance to surface.

SPRAY TIP SELECTION

Two tips having the same tip size, but different pattern widths, will deliver the same amount of paint over a different area (wider or narrower strip).

A spray tip with a narrow pattern width makes it easy to spray in tight places.

SPRAY TIP REPLACEMENT

During use, especially with latex paint, high pressure will cause the orifice to grow larger. This destroys the pattern.

Replace tips before they become excessively worn. Worn tips waste paint, cause overspray, make cutting-in difficult, and decrease sprayer performance.

Tip Selection Chart

 

QuadraflowTM Tip

for painting

 

 

 

 

Orifice Size (inches)

 

 

 

 

 

 

 

 

(12" from surface)

 

 

 

 

 

 

.029

 

 

 

 

 

Fan Width (in.)

(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.009

.011

.013

.015

.017

.019

.021

.023

.025

.027

.031

 

.035

 

 

 

4-6

102-152

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6-8

152-203

AL3116

AL3117

AL3119

AL3122

AL3125

 

 

 

 

 

 

 

 

 

 

 

8-10

203-254

 

AL2211

AL2213

 

AL3126

 

AL3131

 

 

 

 

 

 

 

 

 

10-12

254-305

 

AL3118

AL3120

AL2215

AL2217

AL3130

AL3132

AL3135

AL3137

 

AL3139

 

 

 

 

 

12-14

305-356

 

 

AL3121

AL3124

AL3127

AL2219

AL2221

AL3136

AL3138

 

AL3140

 

 

 

 

 

14-16

356-406

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16-18

406-457

 

 

 

 

 

 

AL3134

 

 

 

 

 

 

 

 

 

Gun Filter

2 types (part #)

 

l---------AL086101AJ------l l--------------AL086100AJ---------------l

REMOVE FILTER

 

 

 

 

 

Lacquer, Varnish

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wood Interior

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stain, Sealer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Enamel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wood Exterior

Exterior Stain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vinyl, Acrylic, Latex

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vinyl, Oil Base Alkyd

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Masonry

Latex, Acrylic

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Block Filler

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Elastomer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ceiling

Hi Build, Mil White

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Structural Steel

Heavy Coatings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Water Flow Rate

(gpm)

.12

.18

.24

.31

.38

.47

.57

.67

.77

1.03

 

1.31

 

 

 

(water @ 2000psi,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(lpm)

.49

.69

.91

1.17

1.47

1.79

2.15

2.54

2.96

3.90

 

4.98

 

 

 

138 bar)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Paint Flow Rate

(gpm)

.10

.15

.21

.27

.33

.40

.49

.58

.66

.88

 

1.12

 

 

 

(latex paint @ 2000psi, 138

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(lpm)

.38

.57

.79

1.02

1.25

1.51

1.85

2.20

2.50

3.33

 

4.24

 

 

 

bar/1.36 spec. gr.)

 

 

 

 

Pump Minimum

(gpm)

.25

.25

.33

.40

.50

.60

.75

.88

1.00

1.25

 

1.50

 

 

 

Output*

(lpm)

1.00

1.00

1.25

1.50

1.90

2.30

2.80

3.30

3.80

4.70

 

5.70

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*pump will support tip worn to next larger size.

Consult your paint manufacturer for application recommendation

Table 1 - Tip Selection Chart

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Contents AL2810 Operating Instructions and Parts ManualSafety Guidelines Table of ContentsSpecifications General Safety Information Msds General Safety Gasoline Engine Precautions Skin Injection HazardHOW to Flush Pre-OperationFlushing Setting UP Spray TIP SelectionSpray TIP Replacement Pattern WidthSpray TIP Selection Operation Starting UPReplacement of Electrical Control Board Electrical SystemSpray Technique Pressure Calibration on Electrical Board Electrical Board/Pressure CalibrationFluid Pump ServiceFluid Pump Reinstall Fluid Pump DisconnectClutch Replacement Inlet ValveOutlet Valve Maintenance Regular MaintenanceOIL and Lubrication Procedure Packing ReplacementTroubleshooting Chart Symptom Possible Causes Corrective ActionTroubleshooting Chart Part Troubleshooting Chart Part III Clutch Does Not Engage Steps to Follow if Clutch Does Not EngageAL2810 Paint System Assembly Parts List for Paint System Assembly Ref. No Description Part Number QtyPower Unit Assembly Parts List for Power Unit Assembly 301-530 Ref. No Description Part Number QtyFrame Assembly Parts List for Frame Assembly 301-515 Ref. No Description Part Number QtyParts List for Engine Assembly 301-524 Ref. No Description Part Number QtyClutch Replacement Parts Parts List for Clutch Replacement Clutch Assembly Parts List for Clutch Assembly Parts List for Ball Valve 100-119 Ref. No Description Part Number QtyParts List for Manifold Filter 111-200-99 Ref. No Description Part Number QtyParts List for Suction Assembly 5 Gallon and 55 Gallon Fluid PumpAL2810 AL2810 What is not Covered Under this Warranty Responsibilities of Purchaser Under this Warranty