Campbell Hausfeld AL2810 General Safety, Msds, Gasoline Engine Precautions, Skin Injection Hazard

Page 3

Operating Instructions and Parts Manual

AL2810

Airless Paint Systems

General Safety

● This system is capable of producing

 

 

 

 

 

 

 

 

PRESSURE RELIEF PROCEDURE

 

3000 psi. Use only Campbell

 

Information (Cont.)

 

 

Before servicing or resting unit,

 

Hausfeld replacement parts rated

 

4. Do not smoke or eat when spraying

 

at 3000 psi or higher.

 

relieve pressure from system by

paint, insecticides, or other

● Never spray without tip guard.

 

following this procedure:

flammable substances.

1.

Engage gun trigger lock.

● Ensure trigger lock is functioning

5. Always work in a clean

2.

Turn off engine.

 

properly.

 

 

 

 

environment. To avoid injury and

 

 

 

 

 

 

 

 

 

 

 

 

● Always engage trigger lock when

3.

Disengage

 

 

 

 

 

 

damage to the workpiece, do not

 

 

 

 

 

gun trigger

 

 

 

 

not spraying.

 

 

 

 

 

 

 

 

 

aim the spray gun at any dust or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

lock and

 

 

 

● Do not remove spray tip while

 

 

 

 

 

debris.

 

 

 

 

 

 

 

trigger gun

 

 

 

 

 

 

 

 

 

 

cleaning pump.

 

 

 

 

 

 

 

 

 

6. When spraying and cleaning,

 

 

 

 

 

 

 

to relieve

 

 

 

● Never leave equipment pressurized

 

 

 

 

 

always follow the instructions and

 

 

residual fluid

 

 

 

 

 

 

 

 

safety precautions provided by the

 

while unattended.

 

 

pressure. Hold metal part of gun

material manufacturer (Refer to

● Do not clean spray tip while it is

 

 

in contact with grounded metal

MSDS).

 

attached to the spray gun. Remove

 

 

pail.

 

 

 

 

 

 

 

 

 

spray tip from gun to clean tip

 

4. Re-engage gun trigger lock.

 

! WARNING

 

 

guard.

 

 

 

 

5.

Turn

 

 

 

 

● Ensure tightness of high pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GASOLINE ENGINE PRECAUTIONS:

 

 

Prime/Pressure

 

 

 

connections.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Relief Valve to

 

 

● Locate unit 25 feet away from

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

● Do not use pliers to tighten or

 

 

open (priming)

 

 

spray area in well-ventilated area.

 

 

 

 

 

loosen high pressure connections.

 

 

position to

 

 

● NEVER operate in closed building

 

 

 

 

 

● Motor is equipped with an automatic

 

 

relieve fluid

 

 

unless exhaust is piped outside.

 

 

 

 

 

 

pressure.

 

 

 

thermal overload. Motor will restart

 

 

 

 

● NEVER allow hose to lay against

 

 

 

 

 

 

 

 

 

 

 

OPEN POSITION

 

 

without warning, after cooling.

6.

Leave

 

engine mufflers or hot parts.

 

 

 

 

 

 

 

Never aim or

 

 

Prime/Pressure

 

 

● NEVER refill fuel tank while engine

 

! WARNING

 

 

 

 

 

 

 

spray at yourself

 

 

Relief Valve OPEN until you are

 

 

 

 

 

is hot or running.

or anyone else or serious injury could

 

 

ready to spray again.

 

 

 

 

 

 

occur.

 

 

 

 

 

NOTE: If spray tip or hose is clogged,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

! WARNING

 

 

 

! WARNING

 

 

 

follow Step 1 to 5 above. Expect

SKIN INJECTION HAZARD:

 

 

 

 

 

paint splashing into the pail while

FIRE OR EXPLOSION HAZARD:

 

 

relieving pressure during Step 5. If

● High pressure spray

 

 

 

 

 

 

 

● Do not use solvents with flash

 

 

 

you suspect that pressure has not

can inject toxins

 

 

 

 

 

 

 

 

points less than 70°F (21°C) to clean

 

 

 

 

been relieved after following the

into blood stream.

 

 

 

 

 

 

 

 

 

this equipment (examples of

 

 

 

 

above procedure, engage gun trigger

If injection occurs,

 

 

 

 

 

 

 

 

 

acceptable cleaning solvents are

 

 

 

 

lock and take your unit to an

 

 

 

 

 

seek emergency medical treatment.

 

 

 

water, mineral spirits, lacquer

 

 

 

authorized Campbell Hausfeld

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

thinner, Xylene and high flash

 

 

 

 

 

 

 

 

 

Service Center.

 

 

! WARNING

 

 

 

 

 

 

 

 

 

 

 

 

 

napha. A partial example list of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Use a face mask/respirator

 

 

 

 

 

 

 

 

 

 

 

 

unacceptable cleaning solvents are

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and protective clothing

 

 

 

 

 

 

 

 

 

 

 

 

low flash napha, mek, acetone,

electrical arcs that will ignite a

when spraying. Always

 

 

 

 

 

alcohol and toluene).

flammable gas or vapor. Never store

spray in a well ventilated

 

 

 

 

 

area to prevent health and fire

 

 

 

 

 

 

 

 

flammable liquids or gases in the

hazards. Refer to Material Safety Data

 

! WARNING

 

 

 

 

 

vicinity of the unit.

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not spray acids,

Sheets (MSDS) of spray material for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not spray flammable

 

 

 

 

! WARNING

 

 

details.

 

 

 

 

corrosive materials,

materials in vicinity of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

toxic chemicals, fertilizers or pesticides.

● Never try to stop leaks with any

open flame or near

 

 

 

 

 

 

 

 

Using these materials could result in

 

 

 

 

 

 

ignition sources. Motors, electrical

part of your body.

equipment and controls can cause

death or serious injury.

 

 

 

 

 

 

 

 

www.chpower.com

3

Image 3
Contents Operating Instructions and Parts Manual AL2810General Safety Information Table of ContentsSpecifications Safety GuidelinesSkin Injection Hazard General SafetyGasoline Engine Precautions MsdsHOW to Flush Pre-OperationFlushing Spray TIP Selection Setting UPSpray TIP Replacement Pattern WidthSpray TIP Selection Starting UP OperationReplacement of Electrical Control Board Electrical SystemSpray Technique Electrical Board/Pressure Calibration Pressure Calibration on Electrical BoardFluid Pump Disconnect ServiceFluid Pump Reinstall Fluid PumpClutch Replacement Inlet ValveOutlet Valve Regular Maintenance MaintenancePacking Replacement OIL and Lubrication ProcedureSymptom Possible Causes Corrective Action Troubleshooting ChartTroubleshooting Chart Part Steps to Follow if Clutch Does Not Engage Troubleshooting Chart Part III Clutch Does Not EngageAL2810 Paint System Assembly Ref. No Description Part Number Qty Parts List for Paint System AssemblyPower Unit Assembly 301-530 Ref. No Description Part Number Qty Parts List for Power Unit AssemblyFrame Assembly 301-515 Ref. No Description Part Number Qty Parts List for Frame Assembly301-524 Ref. No Description Part Number Qty Parts List for Engine AssemblyClutch Replacement Parts Parts List for Clutch Replacement Clutch Assembly Parts List for Clutch Assembly 100-119 Ref. No Description Part Number Qty Parts List for Ball Valve111-200-99 Ref. No Description Part Number Qty Parts List for Manifold FilterFluid Pump Parts List for Suction Assembly 5 Gallon and 55 GallonAL2810 AL2810 Responsibilities of Purchaser Under this Warranty What is not Covered Under this Warranty