Graco Inc Series E, 221076, 220240, 307760 manual Troubleshooting Guide, Pressure Relief Procedure

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TROUBLESHOOTING GUIDE

WARNING

Pressure Relief Procedure

To reduce the risk of serious bodily injury, including injury from moving parts or electric shock, always follow this procedure whenever you shut off the sys- tem, when checking or servicing any part of the sys- tem, and whenever you stop painting.

1.Turn the ON/OFF switch to OFF.

2.Unplug the power supply cord.

3.Trigger the roller valve to relieve pressure.

If you suspect that pressure is not fully relieved after following the steps above, open the priming valve 2 turns counterclockwise.

CAUTION

Thoroughly flush the system after each use to re- duce down time and costly repair bills.

NOTE: If you are not able to determine the cause of the problem, or the problem and solution is not dis- cussed in this chart, return the system to an au- thorized service agencyfor repair.

PROBLEM

CAUSE

SOLUTION

 

 

 

 

 

Pump will not prime or primes slowly

Clogged suction tube strainer

Clean.

 

 

 

 

 

 

Paint too thick

Thin; try pouring paint into suction tube;

 

 

use 3/8 in. ID hose if necessary.

 

 

 

 

 

 

Outlet valve spring worn

Pour paint into suction tube and try to prime

 

 

system. If it doesn't prime in one minute, re-

 

 

place the outlet valve spring. See page 11.

 

 

 

 

 

 

Inlet valve stuck or damaged.

Depress inlet valve gently and pour in

 

 

about 1 teaspoon mineral spirits. Try to

 

 

prime pump. Replace inlet valve if neces-

 

 

sary. See page 10.

 

 

 

 

DEPRESS LIGHTLY.

 

 

 

 

POUR IN 1 TEASPOON

 

 

 

 

 

 

 

 

MINERAL SPIRITS

 

 

 

 

 

 

Loose inlet hose nut

Tighten.

 

 

 

Pump wil not start

Power cord unplugged

Plug in.

 

 

 

 

ON/OFF switch turned off

Turn on.

 

 

 

 

Damaged motor

Replace. See page 13.

 

 

 

 

Fuse burned out.

Replace. See page 10. If it burns out again

 

 

quickly, return the system for repair.

 

 

 

Low paint flow or no paint flow.

Clogged roller valve, diffuser, roller frame,

Clean thoroughly after each use. See page

 

roller valve or hose

6.

 

 

 

 

Using more than 7.6 m (25 ft) of

Use up to 30 m (100 ft) of 3/8 in. ID hose.

 

1/4 in. ID hose

See CAUTION on page 17.

 

 

 

 

Loose inlet hose nut

Tighten.

 

 

 

 

Worn priming valve

Replace. See page 12.

 

 

 

 

Priming valve is open

Close.

 

 

 

 

Paint too thick

Thin.

 

 

 

 

Damaged pressure switch

Replace. See page 11.

 

 

 

 

Worn inlet and/or outlet valve

Replace. See page 11.

 

 

 

Pump runs after roller valve trigger is

Worn pressure switch

Replace. See page 11.

released.

 

 

 

 

 

 

Worn inlet valve

Replace. See page 11.

 

 

 

 

Worn priming valve

Replace. See page 12.

 

 

 

 

Worn roller valve packings or needle

Repair. See page 9.

8307±760

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Contents 50 Hz, 220/240 Volts, 0.5 Amp Bar 250 psi Maximum Working PressureTable of Contents TermsPT2000 Pressure Roller System Description Setup Startup OperationFlushing Oil±based Paint Only MaintenanceFlushing Latex Paint Only Installing and Removing a Roller Cover See Fig Cleaning the Roller Diffuser See FigTroubleshooting Guide Pressure Relief ProcedureRepair ON/OFF Switch See Power Supply Cord See FigFuse See Fig Rectifier See FigInlet Valve See Fig Pressure Switch See , 12Outlet Valve See Fig Diaphragm See Fig Priming Valve & Tube See Fig12 307±760 Suction Tube See FigConnecting Rod and Bearing See Fig Motor See FigParts Drawing Model 221±076, Series EModel 220±240, Series E See Detail a 14 307±760Parts List Wiring SchematicPressure Roller System Model 220±240, Series E Complete System16 307±760 Ref No Roller FrameRoller Valve Repair KIT 218±960 Detail a Pump Housing PartsDispensing Accessories Accessories Service Information Assembly Part Name Changed StatusTechnical Data Graco Warranty and Disclaimers