Multiquip MRH-800DS-MAINTENANCE, Inspection and Maintenance Service Tables, Daily Service

Page 28

MRH-800DS—MAINTENANCE

CAUTION:CAUTION:

Inspection and other services should ALWAYS be carried out on hard and level ground with the engine shutdown.

Fuel piping and connections should be replaced every 2 years.

Inspection and Maintenance Service Tables.

1.To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 5 through 7.

TABLE 5. MRH-800DS MACHINE INSPECTION

ITEM

HOURS OF

REMARKS

OPERATION

 

 

 

 

 

Loose or Missing

Every 8 hours

 

Screws

(every day)

 

 

 

 

Damaged Parts

Every 8 hours

 

(every day)

 

 

 

 

 

 

Function of Controlling

Every 8 hours

 

System Part

(every day)

 

 

 

 

Hydraulic System Leak

Every 100 hours

See page 27

 

 

 

Vibrator Oil Check

Every 100 hours

See page 27

 

 

 

Vibrator Oil

Every 300 hours

See page 26

Replacement

 

 

 

 

 

Hydraulic Oil Check

Every 100 hours

See page 26

 

 

 

Hydraulic Oil

First after 200

 

hours, then every

See page 27

Replacement

1,000 hours

 

 

 

 

 

 

V-belt (clutch) Check

Every 200 hours

See page 27

 

 

 

Battery Check

Every 100 hours

See page 28

 

 

 

CAUTION:

These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number of hours the roller is in use, and your particular working conditions.

TABLE 6. MRH-800DS ENGINE CHECK

ITEM

HOURS OF OPERATION

 

 

Oil or Fuel Leak

Every 8 hours (every day)

 

 

Tightness of Fastening

Every 8 hours (every day)

Threads

 

 

 

Engine Oil Check and

Every 8 hours (every day)

(Replenish to specified maximum

Replenishment

level)

 

 

 

Engine Oil Replacement

After first 25 hours then every 50 to

100 hours

 

 

 

Air Filter Cleaning

Every 100 hours

 

 

See separate engine manual for details on engine check.

Daily Service

zCheck for leakage of fuel or oil.

zCheck for loose screws including tightness. See Table 7 below (tightening torque ), for retightening:

TABLE 7. TIGHTENING TORQUE (in. kg/cm) DIAMETER

Material

6mm

8mm

10mm

12mm

14mm

16mm

18mm

20mm

 

 

 

 

 

 

 

 

 

4T

70

150

300

500

750

1,100

1,400

2,000

 

 

 

 

 

 

 

 

 

6-8T

100

250

500

800

1,300

2,000

2,700

3,800

 

 

 

 

 

 

 

 

 

11T

150

400

800

1,200

2,000

2,900

4,200

5,600

*100 300~ 650 ~

350 700

* (In case counter-part is of aluminum)

(Threads in use with this machine are all right handed)

Material and quality of material is marked on each bolt, and screw.

zRemove soil and clean the bottom of compaction plate.

zCheck hydraulic pump, piping and hose for any leakage. A loosened hydraulic hose can be a cause for leakage. Check hydraulic hose connections with wrench applied for tightness.

zCheck engine oil.

PAGE 28 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)

Image 28
Contents Vibration Roller Model MRH-800DS Diesel Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Multiquip INCMRH-800DS Safety Message Alert Symbols Hazard SymbolsMRH-800DS Safety Message Alert Symbols General Safety MRH-800DS Rules for Safe OperationMRH-800DS Rules for Safe Operation EmergenciesMRH-800DS Operation and Safety Decals Operation and Safety DecalsMRH-800DS Operation and Safety Decals MRH-800DS Roller Specifications MRH-800DS Engine Specifications Engine Specifications YanmarMRH-800DS-VIBRATION Roller Dimensions MRH-800DS Vibration Roller DimensionsMRH-800DS- Features MRH-800DS-VIBRATION Roller Components MRH-800DS-VIBRATION Roller Components MRH-800DS- Handle BAR/LEVER Components MRH-800DS Lever ComponentsMRH-800DS Handle BAR/LEVER Components Handle BAR/LEVER ComponentsMRH-800DS- Engine Components Engine ComponentsPage MRH-800DS- Inspection Before StartingEngine Oil Check Checking The Hydraulic SystemChecking The Vibrator Oil Level Vibrator Oil Level PlugChecking Water Tank Checking Levers and HornStarting the Engine MRH-800DS- Initial StartupElectric Start Recoil Start Pull Handle To StartMRH-800DS-OPERATION TravelingVibrating WateringSafety Features StoppingUnloading LiftingInspection and Maintenance Service Tables MRH-800DS-MAINTENANCEDaily Service Hydraulic System Inspection and Service Vibration Clutch AdjustmentRoller Inspection and Adjustment Machine Maintenance Battery MaintenanceForyour Safety Battery Cable ConnectionPlunger Forward and Reverse Travel AdjustmentSlide Plate M8 Bolt MRH-800DS Lubrication Chart Handle Bar Maintenance Vibrator Oil Drain Plug Vibrator Oil MaintenancePage MRH-800DS- Rollertroubleshooting TroubleshootingMRH-800DS- Enginetroubleshooting MRH-800DS- Enginetroubleshooting Engine TroubleshootingItems Found In the Remarks Column Explanation of Code in Remarks ColumnItems Found In the Items Number Column Suggested Spare Parts QtyMRH-800DSVIBRATION Roller Decal Placement Part Name MRH-800DS Vibration Roller Axle Assy Part Name QTY. Remarks MRH-800DSVIBRATION Roller Base Assy Part Name QTY Remarks MRH-800DSVIBRATION Roller Front Guard Assy Flat WASHER, M10 MRH-800DSVIBRATION Roller Side Cover Assy SUPPORT, Cover MRH-800DSVIBRATION Roller -WATERTANK Assy Part Name QTY MRH-800DSVIBRATION Roller Hydraulic System Assy Filter Head MRH-800DSVIBRATION Roller Hydraulic System Assy HOLDER, Upper MRH-800DSVIBRATION Roller Hydraulic Oiltank Assy MRH-800DSVIBRATION Roller Hydraulic Oiltank Assy MRH-800DSVIBRATION Roller Engine Assy Engine ASSY. L100EE-DEVMK2 MRH-800DS Electric Device KEY Switch MRH-800DSVIBRATION Roller Clutch Vibration Assy MRH-800DSVIBRATION Roller Clutch Vibration Assy MRH-800DSVIBRATION Roller -VIBRATOR Assy Bearing 6308C4 MRH-800DSVIBRATION Roller Upper Control ARM Assy MRH-800DSVIBRATION Roller Upper Control ARM Assy MRH-800DSVIBRATION Roller Upper Control ARM ASSY.CONT MRH-800DSVIBRATION Roller Upper Control ARM ASSY. MRH-800DSVIBRATION Roller Lower Control ARM Assy WASHER, Flat M20 Yanmar L100EE DEVMK2 Cylinder Block Assy COVER, Starter Yanmar L100EE DEVMK2 Cylinder Head and Cover Assy Yanmar L100EE DEVMK2- Cylinder Head and Cover Assy Yanmar L100EE-DEVMK2- Muffler Assy GASKET, NON-ASB Yanmar L100EE-DEVMK2- AIR Cleaner Assy COVER, AIR Cleaner Yanmar CRANKSHAFT, Piston and Camshaft Assy Camshaft ASSY., D Yanmar L100EE-DEVMK2- LUB. OIL Pump and Governor Assy Yanmar L100EE-DEVMK2- LUB. OIL Pump and Governor Assy Yanmar L100EE-DEVMK2 Cooling and Starting Device Assy Cover Yanmar L100EE-DEVMK2- Fuel Injection Pump Assy BODY, F.I. Pump Yanmar L100EE-DEVMK2 Fueltank and Fuel Pipe Assy Yanmar L100EE-DEVMK2 Fueltank and Fuel Pipe Assy Yanmar L100EE-DEVMK2 Starting Motor and Dynamo Assy Armature Yanmar L100EE-DEVMK2 Tool Label and Gasket SET Assy Yanmar L100EE-DEVMK2 Tool Label and Gasket SET Assy Terms and Conditions of Sale Parts FreightpolicyPage Please have the Model and Serial Number ON-HAND When Calling