Carrier 50PSW036-360 specifications Troubleshooting, Fault Heating Cooling Possible Cause Solution

Page 21

Table 13 — Troubleshooting

 

FAULT

HEATING

COOLING

POSSIBLE CAUSE

SOLUTION

Main Power Problems

X

X

Green Status LED Off

Check line voltage circuit breaker and disconnect.

 

 

 

 

 

Check for line voltage between L1 and L2 on the contactor.

 

 

 

 

 

Check for 24-vac between R and C on controller.

 

 

 

 

 

Check primary/secondary voltage on transformer.

HP Fault — Code 2

 

X

Reduced or no water flow in

Check pump operation or valve operation/setting.

High Pressure

 

 

cooling

Check water flow adjust to proper flow rate.

 

 

 

 

 

 

 

 

X

Water temperature out of range

Bring water temperature within design parameters.

 

 

 

 

in cooling

 

 

 

X

X

Overcharged with refrigerant

Check superheat/subcooling vs. typical operating condition.

 

 

X

X

Bad HP switch

Check switch continuity and operation. Replace.

LP/LOC Fault — Code 3

X

X

Insufficient charge

Check for refrigerant leaks.

Low Pressure/Loss of

 

 

 

 

X

 

Compressor pump down at

Check charge and start-up water flow.

Charge

 

 

 

start-up

 

 

 

 

 

 

FP1 Fault — Code 4

X

 

Reduced or no water flow in

Check pump operation or water valve operation/setting.

Source Water Freeze

 

 

heating

 

 

 

Plugged strainer or filter. Clean or replace.

Protection

 

 

 

 

 

 

Check water flow adjust to proper flow rate.

 

 

 

 

 

 

 

X

 

Inadequate antifreeze level

Check antifreeze density with hydrometer.

 

 

X

 

Improper freeze protect setting

Clip JW3 jumper for antifreeze (–12.2 C) use.

 

 

 

 

(–1.1 C vs –12.2 C)

 

 

 

X

 

Water temperature out of range

Bring water temperature within design parameters.

 

 

X

X

Bad thermistor

Check temperature and impedance correlation.

FP2 Fault — Code 5

 

X

Reduced or no water flow in

Check pump operation or water valve operation/setting.

Load Coil Freeze

 

 

heating

 

 

 

Plugged strainer or filter. Clean or replace.

Protection

 

 

 

 

 

 

Check water flow adjust to proper flow rate.

 

 

 

 

 

 

 

 

X

Improper freeze protect setting

Clip JW3 jumper for antifreeze (–12.2 C) use.

 

 

 

 

(–1.1 C vs –12.2 C)

 

 

 

 

X

Water temperature out of range

Bring water temperature within design parameters.

 

 

X

X

Bad thermistor

Check temperature and impedance correlation.

Over/Under Voltage —

X

X

Under voltage

Check power supply and 24-vac voltage before and during operation.

Code 7

 

 

 

 

 

 

 

Check power supply wire size.

(Auto Resetting)

 

 

 

 

 

 

Check compressor starting.

 

 

 

 

 

 

 

 

 

 

Check 24-vac and unit transformer tap for correct power supply voltage.

 

 

X

X

Over voltage

Check power supply voltage and 24-vac before and during operation.

 

 

 

 

 

Check 24-vac and unit transformer tap for correct power supply voltage.

Performance Monitor —

X

 

Heating mode FP2>51.7 C

Check for overcharged unit.

Code 8

 

 

 

 

 

X

Cooling mode FP1>51.7 C OR

Check for poor water flow or airflow.

 

 

 

 

 

 

 

FP2< 4.4 C

 

No Fault Code Shown

X

X

No compressor operation

See scroll compressor rotation section.

 

 

X

X

Compressor overload

Check and replace if necessary.

 

 

X

X

Control board

Reset power and check operation.

Unit Short Cycles

X

X

Unit in Test mode

Reset power or wait 20 minutes for auto exit.

 

 

X

X

Unit selection

Unit may be oversized for space. Check sizing for actual load of space.

 

 

X

X

Compressor overload

Check and replace if necessary.

Unit Does Not Operate in

 

X

Reversing valve

Set for cooling demand and check 24-vac on RV coil and at control.

Cooling

 

 

 

 

 

 

 

If RV is stuck, run high pressure up by reducing water flow and while operat-

 

 

 

 

 

 

 

 

 

 

ing engage and disengage RV coil voltage to push valve.

 

 

 

X

Thermostat setup

Check for ‘O’ RV setup not ‘B’.

 

 

 

X

Thermostat wiring

Check O wiring at heat pump. Jumper O and R for RV coil.

Insufficient Capacity/

X

X

Low refrigerant charge

Check superheat and subcooling.

Not Cooling or Heating

 

 

 

 

X

X

Restricted metering device

Check superheat and subcooling. Replace.

Properly

 

X

Defective reversing valve

Perform RV touch test.

 

 

 

 

 

X

X

Thermostat improperly located

Check location and for air drafts behind thermostat.

 

 

X

X

Unit undersized

Recheck loads and sizing. Check sensible cooling load and heat pump

 

 

 

 

 

capacity.

 

 

X

X

Scaling in water heat exchanger

Perform scaling check and clean if necessary.

 

 

X

X

Inlet water too hot or cold

Check load, loop sizing, loop backfill, ground moisture.

High Head Pressure

 

X

Scaling in water heat exchanger

Perform scaling check and clean if necessary.

 

 

X

X

Unit overcharged

Check superheat and subcooling. Reweigh in charge.

 

 

X

X

Non-condensables in system

Vacuum system and reweigh in charge.

 

 

X

X

Restricted metering device

Check superheat and subcooling. Replace.

Low Suction Pressure

X

 

Reduced water flow in heating

Check pump operation or water valve operation/setting.

 

 

 

 

 

Plugged strainer or filter. Clean or replace.

 

 

 

 

 

Check water flow adjust to proper flow rate.

 

 

X

 

Water temperature out of range

Bring water temperature within design parameters.

 

LEGEND

 

 

 

 

FP

Freeze Protection

 

 

 

 

HP

High Pressure

 

 

 

 

LED — Light-Emitting Diode

 

 

 

 

LOC — Loss of Charge

 

 

 

 

LP

Low Pressure

 

 

 

 

RV

Reversing Valve

 

 

 

 

21

Image 21
Contents Safety Considerations ContentsInstallation General50PSW Unit Physical Data Overall Cabinet Electric Access Plugs50PSW HWG Unit Size50PSW180,360 Unit Teflon* tape thread sealant is recommended to minimize Water Quality Guidelines Condition Closed Open Loop and Recirculating WellRECIRCULATING† Wire Electrical Connections 50PSW Electrical DataMIN/MAX RLA LRA QTY FLA FP2 FP1JW1 LEDComp AstatDTS HpwsCompressor Field Wiring Terminal Block Compressor Contactor Alarm Relay Contacts Motor SwitchHot Water Generator Field Line Voltage Wiring Jumper Wire for Alarm Field Low Voltage WiringTypical Aquazone 50PSW360 Deluxe D Control Wiring, 3-Phase PRE-START-UP Wire Low Voltage ConnectionsDeluxe D Control Jumper Settings See Fig Complete C Control Jumper Settings See FigDIP Switch Block S2 Accessory 1 Relay Options Accessory DIP Switch Position Relay OptionsSTART-UP DIP Switch Block S2 Accessory 2 Relay OptionsOperating Limits See Table Unit Start-UpUnit Size Heat Exchanger Pressure DropUnits with Aquazone Complete C Control OperationUnits with Aquazone Deluxe D Control System TestLED Status Description Alarm Relay Operation Complete C Control LED Code Fault DescriptionsLED Fault Description Code Aquazone Deluxe D Control LED IndicaService Description Status LED Test LEDESD Refrigerant Charging TroubleshootingFP1 and FP2 Thermistor Location Fault Heating Cooling Possible Cause Solution TroubleshootingCopyright 2010 Carrier Corporation II. START-UP 50PSW START-UP ChecklistDescription Heating Cooling Heating and Cooling Cycle AnalysisCLG HTG

50PSW036-360 specifications

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