Harbor Freight Tools 55525 manual To Install a Gas Cylinder

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To Install A Gas Cylinder

WARNING: Maximum cylinder height is 1 feet 7 inches (0.5m). Maximum cyl- inder weight is 22 lb., including gas. NEVER exceed either of these maximums.

1.CAUTION! Do not use an Argon/Mixed pressure regulator/flow meter with CO2 shielding gas. To use CO2 shielding gas, you must install a CO2 gas pressure regu- lator/flow meter (neither one included).

2.Thread the provided strap through the slots on the back of the welder. With assis- tance, set the cylinder onto the shelf at the back of the welder.

3.Secure the cylinder in place with the strap.

4.Remove the protective cap from the cylinder. Stand to the side of the cylinder valve, and open the valve slightly to blow dust and dirt from the valve. Then, close the valve.

5.Make sure the Flow Adjust on the Pressure Regulator/Flow Meter is turned off. Then, screw the Pressure Regulator/Flow Meter (not included) firmly onto the cyl- inder valve.

6.Attach the Gas Line (41) to the Pressure Regulator/Flow Meter from the Gas Inlet located on the Back Panel (6) of the Welder.

7.Adjust the flow rate of the gas by turning the Flow Adjust. The typical flow rate is 10-30 CFH (cubic feet per hour). Make sure to check the Welding Wire manu- facturer’s recommended flow rate.

WARNING

Risk of explosion!

While the Gas Cylinder is attached, this unit must only be transported using an appropriate welding cart (not included).

Transporting this welder any other way could result in the cylinder being damaged or ruptured, causing an explosion and, potentially, severe personal injury.

SKU 55525

For technical questions, please call 1-800-444-3353;

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Troubleshooting section at end of manual.

 

 

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Contents For technical questions or replacement parts, please call 220 VAC*DUAL MIG WelderContents Product Specifications General Safety RulesSave this Manual Work AreaElectrical Safety Personal SafetyService Tool USE and CareSpecific Safety Rules Industrial applications must follow Osha guidelinesPage Cylinders can explode when damaged Welding Produces toxic fumes and gassesGrounding Symbology UnpackingExtension Cords Grounded Tools Tools with Three Prong PlugsAssembly Instructions Face Shield AssemblyTo Install a Wire Spool To Attach The HandleTo Route The Wire See Figure EExercise Extreme Caution Risk of Fire AND/OR Electric Shock Figure FSee Figure G To Change Wire SettingsNozzle. See Figure F, previous Setting The Gun Polarity For Wire Type See Figure HTo Install a Gas Cylinder Operating Instructions Before You Begin WeldingDuty Cycle Duration of Use See Figure KSetting Up The Weld See Figure LHolding The Welding Torch Figure MOttomB number is Wire HarsgCni ttSe eldWTop figures are Voltage On ETPage Weld Not Adhering Properly Weld Diagnosis Weld PenetrationBend at joint Excessive Spatter PorosityStrike Test When the Weld is Completed INSPECTION, MAINTENANCE, and Cleaning Nozzle Inspection, Cleaning, and ReplacementContact Tip Inspection, Cleaning, And Replacement Or more for .030Tips .035 or more for .023 TipsReplacing The Welding Torch Liner Please Read the Following CarefullyParts Lists and Diagrams Wiring SchematicParts List Part Description QtyAssembly Diagram Assembly Diagram Wire Feed Mechanism Troubleshooting Wire feed motor runs but wire does not feed properlyWire creates a bird’s nest During operation Welding arc not stableWelder does not function when switched on Wire Feeds, but arc does not igniteTroubleshooting Weak Arc strengthWire Feeds, but Shielding gas does not Flow WarrantyNozzle Plugged Regulator or cylinder valve closed