Harbor Freight Tools 55525 manual Welding Produces toxic fumes and gasses

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Follow the American Conference of Governmental Industrial Hygienists recom- mendations for Threshold Limit Values (TLV’s) for fumes and gases.

Have a recognized specialist in Industrial Hygiene or Environmental Services check the operation and air quality and make recommendations for the specific welding or cutting situation.

Inhalation Hazard

Welding Produces toxic fumes and gasses.

Exposure to welding gasses can increase the risk of developing certain cancers, such as cancer of the larynx and lung cancer.

Also, some diseases that may be linked to exposure to welding gas- ses or fumes are:

Early onset of Parkinson’s Disease

Heart Disease

Damage to the reproductive organs

Ulcers

Inflammation of the small intestine or stomach

Kidney damage

Respiratory diseases such as emphysema, bronchitis or pneumonia

Safety precautions, such as using natural or forced air ventilation and wearing a NIOSH-approved respirator, are essential to reduce the risk of developing the above illnesses.

12.Read and understand all instructions and safety precautions as outlined in the manufacturer’s manual for the material you will weld or cut.

13.Do not touch live electrical parts. Wear dry, insulating gloves. Do not touch elec- trode or conductor tong with bare hand. Do not wear wet or damaged gloves.

14.Protect yourself from electric shock. Do not use outdoors. Insulate yourself from the workpiece and ground. Use nonflammable, dry insulating material if possible, or use dry rubber mats, dry wood or plywood, or other dry insulating material big enough to cover your full area of contact with the work or ground.

15.Ensure that the unit is placed on a stable location before use. If this unit falls while plugged in, severe injury, electric shock, or fire may result.

16.Cylinders can explode when damaged:

Never weld on a pressurized or a closed cylinder.

Never lay a welding torch on a cylinder.

Never allow a welding electrode to touch the cylinder.

Keep cylinders away from any electrical circuits, including welding circuits.

Keep protective cap in place over the valve except when the cylinder is in use.

SKU 55525

For technical questions, please call 1-800-444-3353;

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Troubleshooting section at end of manual.

 

 

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Contents For technical questions or replacement parts, please call 220 VAC*DUAL MIG WelderContents Product Specifications General Safety RulesSave this Manual Work AreaElectrical Safety Personal SafetyService Tool USE and CareSpecific Safety Rules Industrial applications must follow Osha guidelinesPage Cylinders can explode when damaged Welding Produces toxic fumes and gassesGrounding Symbology UnpackingExtension Cords Grounded Tools Tools with Three Prong PlugsAssembly Instructions Face Shield AssemblyTo Install a Wire Spool To Attach The HandleTo Route The Wire See Figure EExercise Extreme Caution Risk of Fire AND/OR Electric Shock Figure FNozzle. See Figure F, previous To Change Wire SettingsSee Figure G Setting The Gun Polarity For Wire Type See Figure HTo Install a Gas Cylinder Operating Instructions Before You Begin WeldingDuty Cycle Duration of Use See Figure KSetting Up The Weld See Figure LHolding The Welding Torch Figure MOttomB number is Wire HarsgCni ttSe eldWTop figures are Voltage On ETPage Bend at joint Weld Diagnosis Weld PenetrationWeld Not Adhering Properly Strike Test PorosityExcessive Spatter When the Weld is Completed INSPECTION, MAINTENANCE, and Cleaning Nozzle Inspection, Cleaning, and ReplacementContact Tip Inspection, Cleaning, And Replacement Or more for .030Tips .035 or more for .023 TipsReplacing The Welding Torch Liner Please Read the Following CarefullyParts Lists and Diagrams Wiring SchematicParts List Part Description QtyAssembly Diagram Assembly Diagram Wire Feed Mechanism Troubleshooting Wire feed motor runs but wire does not feed properlyWire creates a bird’s nest During operation Welding arc not stableWelder does not function when switched on Wire Feeds, but arc does not igniteTroubleshooting Weak Arc strengthWire Feeds, but Shielding gas does not Flow WarrantyNozzle Plugged Regulator or cylinder valve closed