Harbor Freight Tools 55525 Wire Feeds, but Shielding gas does not Flow, Warranty, Nozzle Plugged

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Troubleshooting (continued)

Important!

Be CERTAIN to shut off the Welder, disconnect it from power, and discharge the torch to ground before adjusting, cleaning, or repairing the unit.

Wire Feeds, but Shielding gas does not Flow

Possible Causes and Solutions

1.Empty Gas Cylinder: Check gas cylinder.

2.Nozzle Plugged:

Clean nozzle. If damaged, replace.

3.Regulator or cylinder valve closed:

Make sure both valves are adjusted properly.

4.Gas line blocked:

Check external hose, and hose within Torch cable.

5.Gas solenoid broken or not connected properly: Have a qualified technician check/replace.

WARRANTY

Limited 90 day/1 Year warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the torch, liner, wire feed mechanism (if applicable), welding clamps, electrode holders, cables and accessories packed with the welder are free of defects in materials and workmanship. This Limited 90 Day/1 Year Warranty shall not apply to consumable parts such as tips, welding wire, and gas nozzles. Harbor Freight Tools also warrants to the original purchaser, for a period of one year from date of purchase, that the transformer and rectifier are free from defects in materials and workmanship.This warranty does not apply to damage due directly or indirectly to misuse, abuse, negligence or accidents; repairs or alterations outside our facilities; or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. This warranty is expressly in lieu of all other warranties, express or implied, including the warranties of merchantability and fitness.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353

If the steps above do not solve the problem or if the repairs involved are too

complex, contact a qualified technician.

SKU 55525

For technical questions, please call 1-800-444-3353.

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Contents 220 VAC*DUAL MIG Welder For technical questions or replacement parts, please callContents General Safety Rules Product SpecificationsSave this Manual Work AreaPersonal Safety Electrical SafetyTool USE and Care ServiceIndustrial applications must follow Osha guidelines Specific Safety RulesPage Welding Produces toxic fumes and gasses Cylinders can explode when damagedGrounding Unpacking SymbologyExtension Cords Grounded Tools Tools with Three Prong PlugsFace Shield Assembly Assembly InstructionsTo Install a Wire Spool To Attach The HandleSee Figure E To Route The WireFigure F Exercise Extreme Caution Risk of Fire AND/OR Electric ShockTo Change Wire Settings See Figure GNozzle. See Figure F, previous See Figure H Setting The Gun Polarity For Wire TypeTo Install a Gas Cylinder Before You Begin Welding Operating InstructionsDuty Cycle Duration of Use See Figure KSee Figure L Setting Up The WeldFigure M Holding The Welding TorchHarsgCni ttSe eldW OttomB number is WireTop figures are Voltage On ETPage Weld Diagnosis Weld Penetration Weld Not Adhering ProperlyBend at joint Porosity Excessive SpatterStrike Test When the Weld is Completed Nozzle Inspection, Cleaning, and Replacement INSPECTION, MAINTENANCE, and CleaningContact Tip Inspection, Cleaning, And Replacement Or more for .030Tips .035 or more for .023 TipsPlease Read the Following Carefully Replacing The Welding Torch LinerWiring Schematic Parts Lists and DiagramsPart Description Qty Parts ListAssembly Diagram Assembly Diagram Wire Feed Mechanism Wire feed motor runs but wire does not feed properly TroubleshootingWire creates a bird’s nest During operation Welding arc not stableWire Feeds, but arc does not ignite Welder does not function when switched onTroubleshooting Weak Arc strengthWarranty Wire Feeds, but Shielding gas does not FlowNozzle Plugged Regulator or cylinder valve closed