Harbor Freight Tools 55525 manual Product Specifications, Save this Manual, General Safety Rules

Page 3

 

 

 

 

PRODUCT SPECIFICATIONS

 

 

 

Welding Current

 

35 ~ 110 Amps

 

 

 

Duty Cycle

 

15% @ 110 Amps / 100% @ 35 Amps

 

 

(Refer to chart and explanation on page 18)

Power Consumption

 

220 Volt / 60 Hz / Single Phase / 24.5 Amps

 

 

(Should be connected to a 25 Amp minimum dedicated circuit)

Open Circuit Voltage

 

40 Volts Maximum

Required Power Plug Type

 

3-Prong, 220 VAC, polarized, twist lock (not included)

 

 

NEMA #L6-30 or equivalent

Power Cord Rating

 

14 AWG x 3C x 6’ Long

 

 

 

 

Gas Inlet Size

 

1/

 

 

4

 

Cables

 

Ground: 6 Gauge, 6’.................Torch: 8 Gauge, 6’

Welding Wire Size

 

0.23” to 0.035”

 

 

 

Wire Spool Size

 

4” Diameter

 

 

 

Included Torch Tip Size

 

0.030”

 

 

 

Accessories

 

Wire Spool / Cylinder Strap / Wire Brush & Hammer /

 

 

Spare .8mm & 1.0mm Welding Tips / Hand-Held Face Shield

Net Weight

 

53.5 Pounds

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions, assembly, oper- ating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference.

GENERAL SAFETY RULES

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS

Failure to follow all instructions listed below may result in

electric shock, fire, and/or serious injury.

SAVE THESE INSTRUCTIONS

WORK AREA

1.Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

2.Do not operate power tools in explosive atmospheres, such as in the pres- ence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

SKU 55525

For technical questions, please call 1-800-444-3353;

Page

Troubleshooting section at end of manual.

 

 

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Contents 220 VAC*DUAL MIG Welder For technical questions or replacement parts, please callContents Work Area Product SpecificationsGeneral Safety Rules Save this ManualPersonal Safety Electrical SafetyTool USE and Care ServiceIndustrial applications must follow Osha guidelines Specific Safety RulesPage Welding Produces toxic fumes and gasses Cylinders can explode when damagedGrounding Grounded Tools Tools with Three Prong Plugs SymbologyUnpacking Extension CordsTo Attach The Handle Assembly InstructionsFace Shield Assembly To Install a Wire SpoolSee Figure E To Route The WireFigure F Exercise Extreme Caution Risk of Fire AND/OR Electric ShockTo Change Wire Settings See Figure GNozzle. See Figure F, previous See Figure H Setting The Gun Polarity For Wire TypeTo Install a Gas Cylinder See Figure K Operating InstructionsBefore You Begin Welding Duty Cycle Duration of UseSee Figure L Setting Up The WeldFigure M Holding The Welding TorchOn ET OttomB number is WireHarsgCni ttSe eldW Top figures are VoltagePage Weld Diagnosis Weld Penetration Weld Not Adhering ProperlyBend at joint Porosity Excessive SpatterStrike Test When the Weld is Completed Or more for .030Tips .035 or more for .023 Tips INSPECTION, MAINTENANCE, and CleaningNozzle Inspection, Cleaning, and Replacement Contact Tip Inspection, Cleaning, And ReplacementPlease Read the Following Carefully Replacing The Welding Torch LinerWiring Schematic Parts Lists and DiagramsPart Description Qty Parts ListAssembly Diagram Assembly Diagram Wire Feed Mechanism Welding arc not stable TroubleshootingWire feed motor runs but wire does not feed properly Wire creates a bird’s nest During operationWeak Arc strength Welder does not function when switched onWire Feeds, but arc does not ignite TroubleshootingRegulator or cylinder valve closed Wire Feeds, but Shielding gas does not FlowWarranty Nozzle Plugged