Harbor Freight Tools 55525 manual Tool USE and Care, Service

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5.Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the power tool in unexpected situations.

6.Always wear eye, hearing, and breathing protection. For welding safety equip- ment, refer to number 9 on page 6.

TOOL USE AND CARE

1.Use clamps (not included) or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

2.Do not force the tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

3.Do not use the power tool if the Power Switch does not turn it on or off. Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced.

4.Disconnect the Power Cord Plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.

5.Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

6.Maintain tools with care. Keep cutting tools sharp and clean. Properly main- tained tools with a sharp cutting edge are less likely to bind and are easier to control. Do not use a damaged tool. Tag damaged tools “Do not use” until repaired.

7.Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

8.Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous when used on another tool.

SERVICE

1.Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.

2.When servicing a tool, use only identical replacement parts. Follow instruc- tions in the “Inspection, Maintenance, And Cleaning” section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.

SKU 55525

For technical questions, please call 1-800-444-3353;

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Troubleshooting section at end of manual.

 

 

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Contents 220 VAC*DUAL MIG Welder For technical questions or replacement parts, please callContents General Safety Rules Product SpecificationsSave this Manual Work AreaPersonal Safety Electrical SafetyTool USE and Care ServiceIndustrial applications must follow Osha guidelines Specific Safety RulesPage Welding Produces toxic fumes and gasses Cylinders can explode when damagedGrounding Unpacking SymbologyExtension Cords Grounded Tools Tools with Three Prong PlugsFace Shield Assembly Assembly InstructionsTo Install a Wire Spool To Attach The HandleSee Figure E To Route The WireFigure F Exercise Extreme Caution Risk of Fire AND/OR Electric ShockNozzle. See Figure F, previous To Change Wire SettingsSee Figure G See Figure H Setting The Gun Polarity For Wire TypeTo Install a Gas Cylinder Before You Begin Welding Operating InstructionsDuty Cycle Duration of Use See Figure KSee Figure L Setting Up The WeldFigure M Holding The Welding TorchHarsgCni ttSe eldW OttomB number is WireTop figures are Voltage On ETPage Bend at joint Weld Diagnosis Weld PenetrationWeld Not Adhering Properly Strike Test PorosityExcessive Spatter When the Weld is Completed Nozzle Inspection, Cleaning, and Replacement INSPECTION, MAINTENANCE, and CleaningContact Tip Inspection, Cleaning, And Replacement Or more for .030Tips .035 or more for .023 TipsPlease Read the Following Carefully Replacing The Welding Torch LinerWiring Schematic Parts Lists and DiagramsPart Description Qty Parts ListAssembly Diagram Assembly Diagram Wire Feed Mechanism Wire feed motor runs but wire does not feed properly TroubleshootingWire creates a bird’s nest During operation Welding arc not stableWire Feeds, but arc does not ignite Welder does not function when switched onTroubleshooting Weak Arc strengthWarranty Wire Feeds, but Shielding gas does not FlowNozzle Plugged Regulator or cylinder valve closed