Hobart OM-186 165C manual Troubleshooting, Trouble Remedy

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4-4. Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

Remedy

 

 

 

 

 

 

 

 

Wire does not feed; open-circuit voltage

Check circuit breaker CB1 and fuse F1. Reset CB1 or replace F1 if necessary (see Section 4-2).

available.

 

 

 

 

 

 

 

 

Check sensing lead connection.

 

 

 

 

 

 

 

Check gun trigger plug connection.

 

 

 

 

 

 

 

Check gun trigger. See gun Owner’s Manual.

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check drive motor and control board PC1.

 

 

 

 

Wire feeds erratically.

Readjust hub tension (see Section 2-8).

 

 

 

 

 

 

 

Readjust drive roll pressure (see Section 2-8).

 

 

 

 

 

 

 

Use correct size drive roll (see Parts Listing)

 

 

 

 

 

 

 

Clean or replace dirty or worn drive roll (see Section 2-2).

 

 

 

 

 

 

 

Remove weld spatter around nozzle opening.

 

 

 

 

 

 

 

Replace contact tip or liner. See gun Owner’s Manual.

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check drive motor and control board PC1.

 

 

 

 

Wire feeds as soon as power is applied.

Check gun trigger. See gun Owner’s Manual.

 

 

 

 

Wire stubbing on low end using a con-

Make sure CC/CV switch is in CC position (see Section 3-1).

stant current power source.

 

 

 

 

 

 

 

 

Increase output setting of power source.

 

 

 

 

Inaccurate optional IPM meter.

Calibrate meter (see Section 4-3).

 

 

 

 

Optional meters not working.

Have Factory Authorized Service Agent check meter board PC4 and control board PC1.

 

 

 

 

Gas does not flow; wire feeds.

Check optional gas valve and flowmeter.

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check control board PC1.

 

 

 

 

Gas does not stop flowing; wire feeds.

Adjust optional flowmeter.

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check control board PC1.

 

 

 

 

OM-186 165 Page 17

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Contents OM-186 165C ProcessesDescription From Hobart to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Specifications InstallationPower DiameterInstalling Wire Guide And Drive Rolls Installing And Aligning Wire Guide And Drive RollAligning Wire Guide And Drive Rolls Cleaning Drive RollsConnecting Welding Gun And Voltage Sensing Lead Typical ConnectionsGun Recommendation Table Connecting Weld Cable Connecting Shielding Gas OptionalInstalling And Threading Welding Wire Installing Wire And Adjusting Hub TensionThreading Welding Wire Controls OperationRoutine Maintenance Maintenance & TroubleshootingMonths Overload ProtectionNonconductive Calibrating Optional IPM MeterTrouble Remedy TroubleshootingCircuit Diagram For Wire Feeder Electrical DiagramOM-186 165 Complete Complete Assembly 118 Optional Drive Roll & Wire Guide Kits 2 Drive Roll OM-186 165 OM-186 165 Support ServiceHobart Welding Products Contact your Distributor for