Trane RTUB 207-224, RTCA 108-216 manual Installation responsibilities, Storage

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Installation

Installation responsibilities

Generally, the contractor must do the following when installing an RTUB/RTCA unit.

Install the units on a flat foundation, level (within 1/4" [6 mm] across the length of the unit), and strong enough to support unit loading.

Install the units per the instructions contained in the Installation section of this manual.

Install any optional sensors and make electrical connections at the UCM-CLD.

Where specified for the RTUB, provide and install valves in the water piping upstream and downstream of the evaporator water connections, to isolate the evaporator for maintenance and to balance and trim the system.

Furnish and install a flow switch and/or auxiliary contacts to prove chilled-water flow.

Furnish and install pressure gauges in the inlet and outlet piping of the evaporator (for RTUB).

Furnish and install a drain valve to the bottom of the evaporator water box (for RTUB).

Supply and install a vent cock to the top of the evaporator water box (for RTUB).

Furnish and install strainers ahead of all pumps and automatic modulating valves.

Furnish and install check valves on the discharge lines (between oil separators and condenser) in order to avoid any refrigerant migration leading to catastrophic damages to evaporator and/or compressor (due to freeze-up or liquid slugging).

Interconnect the RTUB and the remote condenser.

Provide and install field wiring.

Install heat tape and insulate the chilled-water lines and any other portions of the system, as required, to prevent sweating under normal operating conditions or freezing during low-ambient temperature conditions.

Start the unit under the supervision of a qualified service technician.

Storage

If the chiller is stored for a long period of time prior to installation, the following precautionary measures must be taken:

Store the unit in a safe place sheltered from bad weather

At least every three months (quarterly), check the pressure in the refrigerant circuits to verify that the nitrogen holding charge is intact. If it is not, contact a qualified service organization and the appropriateTrane sales office.

Close the discharge and liquid-line isolation valves.

RLC-SVX03A-E4

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Contents Installation Operation Maintenance Refrigerant Contents Operation Inspection Checklist General informationUnit Inspection Description of the Unit Loose Parts InventoryGeneral data Rtub General data Rtca Installation Installation responsibilitiesStorage Special Lifting and Moving Instructions IsolationFoundation Length Width Height ClearancesDrainage Releasing the Nitrogen Holding ChargeWater Connections Rtub Flow Switch Installation Water Pressure GaugesWater Treatment Installing and connecting temperature sensors Refrigerant Safety ValvesExtension of sensor power cable Water Pressure-Relief ValvesConnecting the Rtub with a remote air-cooled condenser Electrical connections performed by the installerDetail of positions of refrigerant sensors 5R56-1 and 5R6-2 Units on the same level Rtca or other manufacturers condenser below the Rtub Equivalent pressure drops Pressure tests and leak detectionSize of the liquid line Discharge lineVacuum pump connection Vacuum pumpingOperation Installation ChecklistPre-start checkout Unit Voltage PhasingOverheating Start-up ProceduresSubcooling Shutdown proceduresSeasonal Unit Start-up System Restart After Extended ShutdownOperation Maintenance For units without discharge valve option For units with the discharge valve optionSome symptoms of a refrigerant over-charged unit Some symptoms of a refrigerant under-charged unitSome symptoms of an oil over- charged unit Checking the separator oil levelCharge Isolation in the high or low side of the system R134a Field-Charging ProcedureOil Charging Procedure Filter Replacement ProcedureLubrication System Measuring the oil levelFactory initial Oil-Charging Procedure Field Oil-Charging ProcedureMaintenance Safety recommendations Maintenance contractTraining