Grizzly G1018HW instruction manual See

Page 45

TROUBLESHOOTING GUIDE

SYMPTOM

 

 

POSSIBLE CAUSE

CORRECTIVE ACTION

 

 

 

 

 

Lines or ridges in on board

1.

Nicked or chipped knives.

1.

Inspect and sharpen the cutterhead knives.

 

 

 

 

 

 

Uneven knife

marks on

1.

One or more knives out of alignment.

1.

Reset the knives in the cutterhead, using the knife setting jig.

board

 

 

 

 

 

See page 36-37.

Wavy surface

or

chatter

1.

Board being fed too fast.

1.

Slow down the feed rate and feed consistently. DO NOT stop or

marks on board

 

 

 

 

 

hesitate during feeding.

 

 

 

2.

Knives set incorrectly.

2.

Inspect and sharpen the cutterhead knives. Reset knives in cut-

 

 

 

 

 

 

terhead, using the knife setting jig. See page 36-37.

 

 

 

 

 

Board edge is concave or cr

1.

Board not held with even pressure on

1.

Hold board with even pressure as it moves through the cutter-

convex after jointing

 

 

infeed and outfeed table.

 

head. See page 31 for more details about the proper method for

 

 

 

 

 

 

edge jointing.

 

 

 

2.

Board was too uneven start.

2.

Take partial cuts to remove the extreme high spots before doing

 

 

 

 

 

 

a full pass.

 

 

 

3.

Board has excessive bow or twist along

3.

Surface plane one face so there is a good surface to position

 

 

 

 

its length.

 

against the fence.

 

 

 

4.

Insufficient number of passes.

4.

It may take 3 to 5 passes to achieve a perfect edge, depending

 

 

 

 

 

 

on the starting condition of the board and the depth of cut.

 

 

 

 

 

 

Uneven cut or

breakout

1.

Uneven feed rate.

1.

Feed the board evenly and smoothly during the cut.

when rabbeting

 

 

2.

Depth of cut too deep.

2.

Raise the infeed table to take a smaller depth of cut. Never

 

 

 

 

 

 

exceed 1⁄16" per pass when rabbeting.

 

 

 

3.

Dull knives.

3.

Inspect and sharpen the cutterhead knives.

 

 

 

4.

Improper end grind.

4.

Grind a bevel on the end face of the knife to allow a relief, or take

 

 

 

 

 

 

your knives to a professional and have this service performed.

 

 

 

 

 

Tables are hard to adjust.

1.

Table lock is partially engaged.

1.

Completely loosen the table lock.

 

 

 

2.

Table gibs are too tight.

2.

Re-adjust the table gibs. See page 37-38.

 

 

 

 

 

 

 

Excessive play

in

table

1.

Table gibs are too loose.

1.

Re-adjust the table gibs. See page 37-38.

movement.

 

 

 

 

 

 

 

 

 

 

 

 

 

Disconnect power to the machine when perform- ing any maintenance or repairs. Failure to do this may result in serious personal injury.

G0500/G1018/G1018HW 8" Jointers

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Page 44 Page 46
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Page 44 Page 46
Contents Model G0500/G1018/G1018HW JointersPage Table of Contents Troubleshooting Guide 42-43 Safety Instructions For Power Tools SafetyLength Never Joint end grain Additional Safety Instructions For JointersDescription G0500 G1018 G1018HW Introduction220V Operation Circuit Requirements110V Circuit Breaker Requirements 110V OperationExtension Cords Grounding220V Operation 110V OperationIdentification Common Terms and Definitions SET UP UnpackingG0500 Inventory G1018HW Inventory G1018 InventoryMeasure Hardware Recognition ChartSite Considerations Clean UpBeginning Assembly Switch InstallationTo install the switch To connect the motor cord to the motor Wiring ConnectionTo install the V-belt Jointer to StandBelt Stand Cover To install the stand coverTo install the fence on the jointer unit G0500/G1018HW Handwheel InstallationTo install the handwheels on the Model G0500/G1018HW Fence to JointerKnife Setting Gauge G1018 Table Lever InstallationTo install the table levers on the Model G1018HW To assemble the knife setting gaugeKnife Inspection Table AlignmentTo inspect the knife height Outfeed table check To adjust the infeed tableG1018 Table Stops To set the Model G1018 outfeed table stop boltTo set the Model G1018 infeed table stop bolt To install the cutterhead guard This operation is extremely important for operator safetyCutterhead Guard To check and adjust the 45˚ R fence stop To check and adjust the 90˚ fence stopFence Stops To check and adjust the 45˚L fence stop Plug InstallationTo install a plug on your power cord Test RunStock Inspection & Requirements OperationsSquaring Stock Illustration of surface planing effects Surface PlaningIllustration of edge jointing effects Edge JointingIllustration of bevel cutting effects Bevel CuttingIllustration of rabbet cutting effects A few sample joints Rabbet CuttingGeneral MaintenanceLubrication Knife ConditionDate Approximate Hours Of Use Maintenance Performed About Service Service AdjustmentsSetting Knives To set the knivesTable gibs To adjust the table gibs Adjusting GibsTo adjust the V-belt tension Adjusting V-BeltsTo adjust the V-belt alignment Replacing V-BeltTo replace the V-belts Date Approximate Hours Of Use Service Performed Reference Info Symptom Possible Cause Corrective Action Troubleshooting GuideSee G0500/G1018/G1018HW Wiring Diagram Machine Data Sheet G0500 G0500 205 213 209 212 210 204211 202 208 201207 203 206 220 332 Base Cutterhead Model G1018 8 Jointer G1018 126 125 122 121 120 102 104 105 Table ADJ ROD 215 G1018 KNIVES, SET of Three Model G1018HW Jointer W/ Handwheels G1018HW 126 125 122 121 120 102 104 105 Rivet 2 X 5MM 202 205 211 203 204 210 213 209 212 208 207 201 206 214 G1018HW 328 PG1018323 Warranty and Returns Warranty Card BOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCCall Today For a Free Full Color Catalog

G1018, G1018HW specifications

The Grizzly G1018HW and G1018 are compact, versatile woodworking machines designed for hobbyists and professionals alike. Known for their robust construction and user-friendly design, these models offer a multitude of features that cater to various woodworking needs.

At the heart of both models is a powerful motor that delivers consistent performance. The G1018HW, being the heavier variant, is built with enhanced durability in mind, making it ideal for users who demand a bit more from their machinery. It boasts an increased weight capacity, ensuring stability during operation, which is particularly beneficial for larger workpieces.

Both models come with an effective dust collection system, crucial for maintaining a clean and safe workspace. The integrated dust port connects easily to standard dust collection hoses, minimizing dust and debris during operation. This feature not only improves visibility but also contributes to overall health safety by reducing airborne particles.

The G1018 and G1018HW are equipped with precision-machined components, ensuring accuracy and reliability in cuts. The adjustable table height and tilt features provide versatility, allowing users to perform a range of operations, from jointing to planing. The intuitive controls and clear scale markings make it easy to set desired measurements without hassle.

Additionally, the machines are designed with portability in mind. Despite their solid build, they come with mobility features such as built-in wheels and handles, making it convenient to move them around the workshop or transport them to different job sites. The compact design fits well into smaller spaces without compromising on function.

Another notable characteristic is the availability of aftermarket accessories, which can enhance functionality further. Users can customize their G1018 models with additional attachments that increase their versatility, allowing them to tackle more complex tasks.

In summary, the Grizzly G1018HW and G1018 are exceptional additions to any woodworking setup. Their powerful motors, effective dust control systems, precision-engineered components, and user-friendly design set them apart in the realm of woodworking machines. Whether for a hobbyist or a seasoned professional, these models provide the practicality and reliability needed to produce high-quality results.
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