Powermatic 60C, 60HH Replacing and Rotating Knife Inserts, Helical Cutterhead Only

Page 16

10.The tightening process should continue at least two more times, each time tightening the screws more on all three knives. On the third time, they should all be firmly tightened.

Before starting the jointer, make sure all gib screws are firmly tightened. A loose knife thrown from the cutterhead can cause severe or fatal injury.

11.After replacing knives, the outfeed table must be checked and adjusted so that it is level with the high point of the knives. See “Setting Outfeed Table” on pages 18-19.

Replacing and Rotating Knife Inserts

(Helical Cutterhead Only)

Knife inserts are extremely sharp; use caution when working with or around them. Disconnect power.

The knife inserts on the model PJ-882HH are four-sided. When dull, simply remove each insert, rotate it 90° for a fresh edge, and re- install it.

Two star-point screwdrivers are provided. Insert one screwdriver into a screw to hold the cutterhead stationary, while using the other to loosen and remove a knife insert screw. See Figure 19. It is advisable to rotate all inserts at the same time to maintain consistent cutting. However, if one or more knife inserts develops a nick, rotate only those inserts that are affected.

Each knife insert has an etched reference mark so that you can keep track of rotations.

IMPORTANT: When removing or rotating inserts, clean saw dust from the screw, the insert, and the cutterhead platform. Dust accumulation between these elements can prevent the insert from seating properly, and may affect the quality of the cut.

Before installing each screw, lightly coat the screw threads with machine oil and wipe off any excess.

Securely tighten each screw which holds the knife inserts before operating the planer!

Make sure all knife insert screws are tightened securely. Loose inserts may be propelled at high speed from a rotating cutterhead, causing injury.

Make sure the outfeed table is set level with the knife inserts See “Setting Outfeed Table” on page 18-19.

Figure 19

(helical cutterhead only)

16

Image 16
Contents WMH Tool GROUP, Inc Part No. M-1610084Warranty and Service More InformationTable of Contents Page Page 3HP 3PH 230/460V prewired Introduction Specifications60C Features and Terminology 60C and 60HH Jointers Contents of the Shipping Container UnpackingAssembly Tools required for assemblyAssembling Jointer to Stand Cutterhead GuardAligning Pulleys Installing Drive BeltRemoving Guard Installing Belt Guard and Door Installing Switch ArmInstalling Dust Chute Hose and clamp not providedInstalling Fence Handwheel Knife Gauge Assembly model 60C onlyElectrical Connections Storing the Push BlocksGrounding Instructions 230V to 460V conversionInstalling and Adjusting Knives AdjustmentsExtension Cords Straight cutterhead only Replacing and Rotating Knife Inserts Helical Cutterhead OnlyLeveling Tables If table will still not line upAdjusting Depth of Cut Setting Outfeed TableRapid Adjust Fine AdjustSpring Cutting Examples of incorrect settingsFence Movement Fence Stops See FigureDegree stop Degree forward stopOperating Controls Start/StopHand Placement Basic Jointer OperationJointing Short or Thin Work Direction of GrainEdge Jointing Jointing Warped SurfacesBeveling Skewing Shear Cutting Taper CutsMaintenance RabbetingCutterhead Maintenance Sharpening Knives model 60C onlyTable Removal Trouble Troubleshooting Mechanical and Electrical ProblemsProbable Cause Remedy Trouble Probable Cause Remedy Straight cutterhead Replace nicked Troubleshooting Operating ProblemsHelical cutterhead Rotate nicked Parts List Base Assembly 60C and 60HH Replacement PartsIndex No. Part No Description Size Qty TS-081B012 Base Assembly 60C and 60HH Parts List Fence Assembly 60C and 60HH Fence Assembly 60C and 60HH Parts List Straight Cutterhead Assembly 60C only Parts List Helical Cutterhead Assembly 60HH only Parts List Stand Assembly 60C and 60HH 60B-415MDC60C-439 Electrical Connections Single Phase, 230 Volt Electrical Connections 3 Phase, 230 Volt Electrical Connections 3 Phase, 460 Volt Page Vantage Drive Elgin, Illinois Phone
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60C, 60HH specifications

The Powermatic 60C and 60HH are two exceptional entries in the world of woodworking machinery, specifically designed for woodworkers who demand precision and efficiency in their operations. Both models embody Powermatic's commitment to innovation and performance, catering to the needs of professionals and serious hobbyists alike.

One of the standout features of the Powermatic 60C is its advanced digital readout (DRO) system. This technology provides users with accurate measurements and easy adjustments, ensuring that every cut is made with precision. The system helps eliminate guesswork, allowing woodworkers to focus on their craft without worrying about the accuracy of their settings. The 60C also features a powerful 1.75 HP motor, which is capable of handling even the toughest hardwoods with ease.

On the other hand, the Powermatic 60HH boasts the Helical Cutterhead technology, which offers a significant upgrade over traditional straight knives. The helical design consists of multiple cutting edges that provide a smoother cut and reduce tear-out, resulting in a superior finish. This is especially beneficial when working with figured woods or delicate materials. The 60HH also features a 3 HP motor, providing ample power for demanding applications and ensuring consistent performance even under heavy loads.

Both models are equipped with a rigid and robust cast-iron construction, ensuring stability and reducing vibration during operation. This design enhances the durability of the machines and extends their lifespan, making them a worthwhile investment for any serious woodshop.

The jointer beds are precision-ground and provide excellent support for long workpieces, while the fence is easily adjustable and provides accurate guidance for various operations, such as jointing and planing. The intuitive controls make it easy for users to switch between different functions and settings, enhancing workflow efficiency.

In terms of mobility, both the 60C and 60HH come with sturdy, adjustable legs and can be fitted with mobility kits that allow for easy movement around the workshop. This flexibility is a significant advantage for woodworkers who need to optimize their workspace.

In summary, the Powermatic 60C and 60HH represent the pinnacle of jointer and planer technology. With their innovative features, powerful motors, and user-friendly designs, these machines deliver unparalleled performance, making them invaluable assets in any woodworking shop. Whether you prioritize precise adjustments with the 60C or superior cutting capabilities with the 60HH, both models stand ready to elevate your woodworking projects to new heights.