Envision Peripherals Geothermal Indoor Split Heat Pumps Troubleshooting, Refrigerant Systems

Page 32

ENVISION SERIES INSTALLATION MANUAL

Troubleshooting

Standard Microprocessor Controls

To check the unit control board for proper operation:

1.Disconnect thermostat wires at the control board.

2.Jumper the desired test input (Y1, Y2, W, O or G) to the R terminal to simulate a thermostat signal.

3.If control functions properly:

Check for thermostat and field control wiring (use the diagnostic inputs mode).

4.If control responds improperly:

Ensure that component being controlled is functioning (compressor, blower, reversing valve, etc.).

Ensure that wiring from control to the component is functioning (refer to the LED Definition table below and use the diagnostic outputs mode).

If steps above check properly, replace unit control.

LED Definitions and Diagnostics

Standard Microprocessor

 

NORMAL

 

 

 

 

DIAGNOSTIC MODES

 

 

 

 

LED

DISPLAY MODE

CURRENT

INPUTS

OUTPUTS 1

OUTPUTS 2

 

FAULT STATUS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Field Selection DIPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SW2-

 

1 On

SW2-

 

1 Off

SW2-

 

1 NA

SW2-

 

1 NA

SW2-

 

1 NA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SW2-

 

6 On

SW2-

 

6 On

SW2-

 

6 Off

SW2-

 

6 On

SW2-

 

6 Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SW2-

 

7 On

SW2-

 

7 On

SW2-

 

7 On

SW2-

 

7 Off

SW2-

 

7 Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drain

Drain Pan Overflow

Drain Pan Overflow

 

Y1

Compressor

 

Blower

Lockout

 

(On or Low)

 

Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FP Thermistor (Loop

FP Thermistor (Loop

 

 

 

Compressor

 

Blower

Water Flow

<15º F, Well<30ºF)

 

Y2

 

<15º F, Well<30ºF)

 

(On or High)

Medium

 

Lockout

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High

High Pressure >600

High Pressure >600

 

O

Reversing Valve

 

Blower

Pressure

PSI Lockout

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressure,

Low Pressure <40

Low Pressure <40

 

G

Fan

 

Aux Heat 1

Current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Airflow

ECM2 RPM <100

ECM2 RPM <100

 

W

DHW Pump

Aux Heat 2

RPM

 

RPM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Status

Microprocessor

Not Used

 

SL1

Loop Pump 1

Aux Heat 3

Malfunction

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DHW Limit

HWL Thermistor

HWL Thermistor

Not Used

Loop Pump 2

Aux Heat 4

>130ºF

 

>130°F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DHW Off

DHW Pump

DHW Pump Switch Off

 

 

 

Switch Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerant Systems

To maintain sealed circuit integrity, do not install service gauges unless unit operation appears abnormal. Compare the change in temperature on the air side as well as the water side to the tables on pages 26-27. If the unit’s performance is not within the ranges listed, and the airflow and water flow are known to be correct, gauges should then be installed and super- heat and subcooling numbers calculated. If superheat and subcooling are outside recommended ranges, an adjustment to the refrigerant charge may be necessary.

Notes: Refrigerant tests must be made with desuperheater turned “OFF”. Verify that air and water flow rates are at proper levels before servicing the refrigerant circuit.

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Contents Envision Series Geothermal Indoor Split Heat Pumps 410A Refrigerant Ton Single Speed Ton Dual CapacityPhysical Characteristics Model NomenclatureTable of Contents General Installation Information Equipment Selection Utilizing Existing Coil or Air HandlerAir Handler Installation Connection to Air CoilDual Fuel Systems Water Piping Swivel Connections Residential UnitsAir Handler Coil Data Line Set SizesEnvision Matching Air Coil Surface Rows TubeOpen Loop Well Water Systems Solenoid ValveSolenoid Wiring Water QualityClosed Loop Ground Source Systems Multiple Units on One Flow CenterDesuperheater Connections Water Tank PreparationPlumbing Installation Desuperheater StartupThermostat Wiring ElectricalGeneral Electrical DataWiring Schematics 24V Accessory relay see SW2 3 for description of operationHp Total Microprocessor Control Lockout Conditions Cooling OperationFan G only Operation Logic Data STG1 STG2 STG3 Emerg Single Speed UnitsDIP Switch Settings Freeze Sensing SettingPosition Description System Service RefrigerationLeak Testing System EvacuationInitial System Charge Calculation Charging the SystemDetermining Subcooling Pressure/Temperature Coversion Chart for R-410A Unit Operating Parameters Single Speed ModelsDual Capacity Models Startup Steps Before Powering Unit, Check The FollowingUnit Startup Final Evaluation Unit Startup/Troubleshooting Heating Cycle AnalysisDual Capacity Pressure Drop and Recommended Flow RatesSingle Speed Troubleshooting LED Definitions and DiagnosticsStandard Microprocessor Controls Refrigerant SystemsPreventive Maintenance Replacement ProceduresPhysical Dimensions Envision NZ Split Dimensional DataInstallation Notes