Miller Electric ICE-27C, 375 manual Checking Torch Shield Cup Shutdown System

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6-2. Overload Protection: Trouble Lights & Checking Shield Cup Shutdown System

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Checking Torch Shield Cup Shutdown System

Power must be reset whenever the cup shutdown system is activated.

Always turn Off power when changing or checking consumables.

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1 Power Light

Light is steady if input power is okay. Light flashes for the following conditions:

aIf input power is 115 volts ac, but power supply is less than 92 volts ac or greater than 138 volts ac.

bIf input power is 230 volts ac, but power supply is less than 194 volts ac or greater than 276 volts ac.

If certain problems occur a trouble light comes on, and output stops.

2 Pressure Light

Lights if gas/air pressure is below 40 PSI (276 kPa).

Turn power Off, and check for proper gas/air pressure (see Section 5-1).

A flashing Pressure light indicates that gas/air system may be set too low, faulty, leaking or has a flow re- striction (see Section 6-5).

3 Cup Light

Lights if shield cup is loose.

Turn power Off, and check shield cup connection (see torch Owner’s Manual). Power must be reset whenever the cup shutdown is activated.

A flashing Cup light indicates that the torch consumables are stuck or worn and should be inspected and/ or replaced (see Section 6-4).

Check shield cup shutdown system once a week.

4 Temperature Light

Lights if power source overheats or when ambient temperature is below −35° C (−31° F) (see Section 4-3).

5 Torch Shield Cup

Turn Power On and loosen shield cup. If shutdown system works properly, Ready light goes off and Cup light comes on. If not, turn power Off and check for proper gas/air pressure (see Section 4-1), blocked or leaking hose, or loose shield cup (see torch Owner’s Manual).

If system works properly, retighten cup and reset power.

Ref. 200 808 / Ref. 802 877

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Contents Processes OM-2229200 879NDescription From Miller to You Table of Contents Standards DirectivesMarks a special safety message Symbol UsagePlasma Arc Cutting Hazards Cutting can cause fire or explosionFlying Sparks can cause injury Exploding Parts can injureARC Rays can burn eyes and skin Noise can damage hearingCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LE Coupage présente un risque de feu ou d’explosion Signification des symbolesUNE Décharge Électrique peut entraîner la mort Identifie un message de sécurité particulierLE Bruit peut endommager l’ouïe Risque de blessure en casLES Fumées ET LES GAZ peuvent être dangereux LE Plasma D’ARC peut entraîner des blessuresDES Pieces Chaudes peuvent pro- voquer des brûlures graves LES Bouteilles peuvent exploser si elles sont endommagéesDES Organes Mobiles peuvent provoquer des blessures DES Particules Volantes peuvent blesser les yeuxInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques 55.1 + + +I1eff I1maxSpecifications For Torch SpecificationsNon-CE Model CE ModelExceeding duty cycle can damage unit and void warranty Torch Dimensions And WeightDuty Cycle And Overheating OverheatingSelecting a Location Connecting Gas/Air Supply Connecting Input Power Connecting Work ClampInstalling Alternative Plug Controls Setting Gas/Air Pressure60 PSI Cutting Speed Trigger Safety LockSparks go thru metal Sequence Of Operation− Maintenance & Troubleshooting Checking Torch Shield Cup Shutdown System Always turn Off power when changing or checking consumablesTorch Connections Torch And Work Cable ConnectionsWork Cable Connections Checking/Replacing Retaining Cup, Tip, And Electrode Turn Off power source before checking torch partsTroubleshooting Power Source Reset unit Go to Section Troubleshooting Torch− Electrical Diagram OM-2229 − Parts List Item Diagram Part Marking Description Quantity Torch, ICE-27C Support ServiceMiller Electric Mfg. Co Owner’s Record