Miller Electric 3545, 3035 manual Specifications For Spoolmate

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SECTION 3 − INSTALLATION

3-1. Specifications For Spoolmate 3035

 

Approximate

Cooling

Maximum Spool

Weld Circuit

Overall

 

Wire Diameter Range

Wire Feed

Weight

Method

Size

Rating

Dimensions

 

Range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.023 Thru .035 in

 

 

 

 

Length:

 

(0.8 Thru 0.9 mm)

 

 

 

100 Volts, 150

11-1/2 in (291 mm)

 

Aluminum Wire

115 To 715 ipm

 

4 in (102 mm)

Amperes, 60%

Width:

9.1 lb (4.1 kg)

 

(4.1 To 20.4

Air Cooled

Duty Cycle

2-1/4 in (57 mm)

 

Diameter

Gun With Cable

.023 Thru 035 in

mpm)

 

Using Argon

 

 

 

 

 

(0.8 Thru 0.9 mm)

 

 

 

Shielding Gas

Height:

 

Hard Or Cored Wire

 

 

 

 

8 in (203 mm)

 

 

 

 

 

 

 

 

3-2. Specifications For Spoolmate 3545

 

Approximate

Cooling

Maximum Spool

Weld Circuit

Overall

 

Wire Diameter Range

Wire Feed

Weight

Method

Size

Rating

Dimensions

 

Range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.030 Thru .047 in

 

 

 

 

Length:

 

(0.8 Thru 1.2 mm)

 

 

 

100 Volts, 200

11-1/2 in (291 mm)

 

Aluminum Wire

200 To 1200 ipm

 

4 in (102 mm)

Amperes, 60%

Width:

9.1 lb (4.1 kg)

 

(5.1 To 30.5

Air Cooled

Duty Cycle

2-1/4 in (57 mm)

 

Diameter

Gun With Cable

.030 Thru 047 in

mpm)

 

Using Argon

 

 

 

 

 

(0.8 Thru 1.2 mm)

 

 

 

Shielding Gas

Height:

 

Hard Or Cored Wire

 

 

 

 

8 in (203 mm)

 

 

 

 

 

 

 

 

NOTE

Spoolmate spool guns will connect directly to the Millermatic 210 and Millermatic Pulser.

Installing a spool gun on the Millermatic 185 or Ironman 210, or Ironman 250 requires ordering and installing field kit 207 642 consisting of a toggle switch assembly and gas diverter valve.

Installing a spool gun on the Ironman 250 (Eff w/Serial No. LA135884) requires ordering and installing field kit 207 642 consisting of a toggle switch assembly and gas diverter valve. The Ironman 250 prior to Serial No. LA135884 requires the SGA 100.

Installing a spool gun on the Millermatic 185 previous to serial no. KH376829 requires ordering and installing retrofit kit 186 871 and field kit 207 642.

The SGA 100 or 100C spool gun adapter is needed for installation on other MIG or engine driven welding power sources.

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Contents OM-1216205 917D Spoolmate File Wire FeederProcesses DescriptionFrom Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéApproximate Cooling Maximum Spool Weld Circuit Overall Specifications For SpoolmateRear Panel Connecting Spool Gun To MillermaticScrew rotation clockwise decreases Installing Wire Spool And Threading Welding WireRemoving Existing Barrel And Installing Contact Adapter Controls Routine MaintenanceChanging Drive Rolls Turn Off power at welding Power source firstChanging Push Roll Changing Lower Drive RollChanging Liner TroubleshootingOM-1214 − Electrical Diagrams − Parts List Optional Hardware is common and not available unless listed Push Roll .047 1.2 mm 194 996 -3. Spoolmate Hose & Cables Extension Kit Spoolmate Optional Hose & Cables Extension KitSupport ServiceMiller Electric Mfg. Co Owner’s Record