Miller Electric 3545, 3035 manual Installing Wire Spool And Threading Welding Wire

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3-4. Installing Wire Spool And Threading Welding Wire

				1	Thumb Screw
				2	Spool Cover
Tools Needed:	6 7	8		Remove thumb screw and spool
Tools Needed:	6 7	8		cover.
	5			3	Hub Tension Nut
				4	Wire Spool
		4		Install spool so wire feeds from top.
				Turn hub tension nut just so a slight
			2	drag is felt on the wire spool.
			2	5	Push Roll/Lower Drive Roll
				5	Push Roll/Lower Drive Roll
				6	Drive Roll Pressure
	3			1	Adjustment Opening
				1
				7	Drive Roll Release Lever
				7	Drive Roll Release Lever
	9				(Red)
	9			8	Wire Inlet Guide
	10			8	Wire Inlet Guide
	10			9	Contact Tip
				9	Contact Tip
				10	Nozzle

Remove nozzle and contact tip. Push			Release red lever.
and hold red lever. Thread wire through
inlet guide, past push roll/drive roll, and
out end of gun 2 inches (50 mm).

Install contact tip and nozzle. Reinstall	Turn On welding
spool cover and thumb screw.	power source power.

.Screw rotation clockwise decreases

drive roll pressure and counterclockwise rotation increases pressure.

Wood
Press gun trigger to feed wire to check drive roll	Cut off wire.
pressure. Turn screw enough to prevent slipping.	Ref. 801 891-B
	Ref. 801 891-B

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Contents Description Spoolmate File Wire FeederOM-1216205 917D ProcessesFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéApproximate Cooling Maximum Spool Weld Circuit Overall Specifications For SpoolmateRear Panel Connecting Spool Gun To MillermaticScrew rotation clockwise decreases Installing Wire Spool And Threading Welding WireRemoving Existing Barrel And Installing Contact Adapter Controls Routine MaintenanceChanging Lower Drive Roll Turn Off power at welding Power source firstChanging Drive Rolls Changing Push RollChanging Liner TroubleshootingOM-1214 − Electrical Diagrams − Parts List Optional Hardware is common and not available unless listed Push Roll .047 1.2 mm 194 996 -3. Spoolmate Hose & Cables Extension Kit Spoolmate Optional Hose & Cables Extension KitSupport ServiceMiller Electric Mfg. Co Owner’s Record