Saint Gobain Vidros PFS1, PFD1 manual VI Dismantling and Repair, Intermittent operation, Comments

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PFD1/PFS1 – OPERATING INSTRUCTIONS

If the pump starts, check that the following was not the cause:

The air/nitrogen connections (See III.3.1),

The air/nitrogen quality,

Has the pump been serviced correctly? (See V.2 Preventive maintenance).

Before dismantling the pump check the following:

The air/nitrogen supply is “OFF”,

The chemical and discharge lines are empty and there is no pressure,

All in line valves are closed,

You follow your local Health and Safety Regulations with regard to particular chemicals.

V.2 – Preventive Maintenance

V.2.1 – Continuous Operation

When the pump is used continuously, it is necessary to replace the following parts every year:

Shaft composite rings

P/N 7135F

Central shaft

P/N 2615

Important: these parts should always be replaced together.

During routine maintenance checks, examine the following parts and change them if necessary:

Bellows

P/N 2613 (PFD) or 2613S (PFS)

Shuttle valve

P/N 2701

Viton bellow O.ring

P/N 2725

Body O.ring

P/N 2739

Manifold O.ring

P/N 2745

 

Lip seal

P/N 2711 (PFD) or 2711A (PFS)

PTFE sleeves

P/N 7220

Silencers

P/N 7185

Ball valves

P/N 2712

V.2.2 – Intermittent operation

If the pump is used intermittently, it is advised to replace all wearing parts every 18 months (shaft composite rings and central shaft) and to check other parts (bellows, shuttle valve, lip seal...).

If the pump is left standing full of chemical for long periods all the Viton O.rings should be replaced.

V.3 – Comments

If the pump is used to pump hot chemicals in excess of 140°F (60°C) the preventive maintenance schedule time scale should be divided by 2:

Every 6 months check as for continuous operation,

Every 9 months check as for intermittent operation.

The above is based on SGPPL ASTI's experience.

SGPPL ASTI cannot be held responsible for premature failures if the pump is misused or damaged due to an incorrect application.

VI – Dismantling and Repair

Attention: Part numbers quoted in this manual are those used on a “standard” PFD/PFS pump. Before ordering, please check the spare parts list, the section view of the pump and the part numbers table (see encl. documents).

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INDEX

DATE

03

27/09/01

DC01020US

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Contents Headquarters Factory PFD1/PFS1Index General II Quick checklist II.2 Reception III Installation and Operation III.1 Testing III.2 Set upIV Applications IV.5 Limitations of use MaintenanceTrouble Shooting IV.4 ApplicationsComments VI Dismantling and RepairImportant these parts should always be replaced together Intermittent operationVI.3.1 Replacing the shuttle valve VI.1 How to dismantleVI.2 Examination VI.3 Stripping and assembling the pump7135F Ring1641 Short Long 1641 Step 26802680 Push VI.3.6 Replacing the manifold O.rings 1643VI.3.4 Replacing the Ptfe sleeves VI.3.5 Replacing the bellow and body O.ringsVII Warranty PFD1 PFS1 Pumps PFD1 Series 2 & PFS1PFD1/PFS1 Maintenance Kits APP 1 REF Following reference combination is not relevant Part Numbers TableAPP 1 EXT Air supply 4 bar Air supply 5 barAir supply 3 bar Air supply 2 bar APP 1 CAB