Miller Electric XR A, XR W manual Constant Voltage CV Weld- ing Power Source Plug

Page 15

4-2. Connections With A CV Welding Power Source Having Separate 115 VAC And Contactor Control Receptacles

1

2

8

3

4	7

5

6

1Constant Voltage (CV) Weld- ing Power Source

2Plug

Obtain matching plugs for connect- ing to power source receptacles.

3Workpiece

4Voltage Sensing Lead Do not connect to workpiece.

5Gun

6Wire Feeder

7115 VAC/Contactor Control Cord

8Gas Cylinder

151 775-G

4-3. Connections With A CC Welding Power Source Having A Contactor Control Receptacle

1

10 9 2

3

8

4	7

5

6

1Constant Current (CC) Weld- ing Power Source

25-Pin Or Two-Prong Twistlock Plug

3Workpiece

4Voltage Sensing Lead

5Gun

6Wire Feeder

73-Conductor Contactor Con- trol Cord

83-Conductor 115 VAC Cord

9Gas Cylinder

10115 VAC Plug

Obtain plug for wire feeder.

151 776-F

OM-1581 Page 11

Image 15

Contents File MIG Gmaw OM-1581137 532YProcesses DescriptionFrom Miller to You Table of Contents Spot Controls Optional TroubleshootingElectric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéDuty Cycle And Overheating − SpecificationsWire Feeder Specifications Gun Specifications− Installation Constant Voltage CV Weld- ing Power Source Plug Removing Top Cover Of Pistol Grip Gun Top Cover Triangular BossPush door back into original posi- tion to close Air-Cooled Gun Connections Water-Cooled Gun Connections Regulator Air-Cooled Feeder ConnectionsSupply Fitting On Regulator Water-Cooled Feeder ConnectionsTop View Rear Panel Return Fitting OnVoltage Sensing Lead Connections Reinstall right side panel11 VAC/Contactor Control Plug Information Source, and install plug onto Pins a & B of PLG5Or -4, install 5-pin or Receptacle on welding powerInstalling Wire Spool Threading Welding Wire Through Feeder Coolant Guidelines Threading Welding Wire Through GunAdjusting Wire Feed Starting Speed Work And Voltage Sensing Cable Clamps Safety Equipment− Operation Front Panel Controls Of Feeder Air-Cooled Model ShownJog Switch Voltage/Wire Speed Switch And Meter OptionalRun-In Speed Control Power Switch Spot Controls OptionalRemote Voltage Control Optional Internal Controls Flowmeter OptionalSequence Of Gas Metal Arc Welding Gmaw − Continuous Or Spot Gun ControlsShielding Gas Coolant Supply For Water-Cooled Models OnlyMonths − Maintenance & TroubleshootingRoutine Maintenance Turn Off all power before maintainingChanging Or Cleaning Gun Drive Roll Changing Feeder Drive Roll And Wire Inlet Guide Close pressure roll assembly. Close and latch door Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns Changing Gun Contact TipDrive Roll Collet Nut Turn Off welding power source and wire feederReplacing The Liner Split EndClose gun pressure roll assembly and reinstall gun cover Replacing Hub AssemblyAdjusting Hub Tension Water Flow Switch Optional For Water-Cooled ModelsOverload Protection Wire Feeder Trouble TroubleshootingReinstall current pick-up tab if applicable see Section Filter, and clean fittings see SectionGun Trouble Circuit Diagram For Wire Feeder − Electrical DiagramsCircuit Diagram For Gun OM-1581 − Parts List 12 13 9 10 17 18 1745 46 Dia Part Description Quantity Mkgs CB1 Includes Items Motor & Wire Drive -1 ItemPanel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1 Item 38Fig Items 24Includes PLG20 136 Head Tube Assembly Of Pistol-Grip Gun Number − Parts List Including ConsumablesHeavy Duty FasTiptContact Tips Extra Heavy Duty FasTiptContact TipsTapered FasTipt Contact Tips Head Tube Assemblies Gas DiffusersInsulators Barrel AssembliesService Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact