Miller Electric XR A, XR W Extra Heavy Duty FasTiptContact Tips, Tapered FasTipt Contact Tips

Page 57

Item

Part

Description

Quantity

 

No.

No.

 

 

 

Figure 9-1. Consumables Flowchart

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 9-1. Nozzles

 

 

 

 

 

 

. . .

1

♦176238

. . Nozzle, Spot Flat (Requires Diffuser 209099, Used With Any

 

 

 

♦176240

Heavy Duty FasTipt Contact Tip)

. . . 1

. . .

1

. . Nozzle, Spot Inside Corner (Requires Diffuser 209099, Used With Any

 

 

 

♦176242

Heavy Duty FasTipt Contact Tip)

. . . 1

. . .

1

. . Nozzle, Spot Outside Corner (Requires Diffuser 209099, Used With Any

 

 

 

♦199 610

Heavy Duty FasTipt Contact Tip)

. . . 1

. . .

1

. . Nozzle, Screw On Brass 1/2 In Orifice

. . . 1

. . .

1

♦199 611

. . Nozzle, Screw On Brass 3/4 In Orifice Straight

. . . 1

. . .

1

♦199 612

. . Nozzle, Screw On Brass 3/4 In Orifice Straight Heavy Duty

. . . 1

. . .

1

♦199 613

. . Nozzle, Screw On Brass 5/8 In Orifice

. . . 1

. . .

1

♦199 614

. . Nozzle, Screw On Brass 5/8 In Orifice Heavy Duty

. . . 1

. . .

1

♦199 615

. . Nozzle, Screw On Copper 1/2 In Orifice

. . . 1

. . .

1

♦199 616

. . Nozzle, Screw On Copper 3/4 In Orifice

. . . 1

. . .

1

♦199 617

. . Nozzle, Screw On Copper 3/4 In Orifice Heavy Duty

. . . 1

. . .

1

. 198 855

. . Nozzle, Screw On Copper 5/8 In Orifice

. . . 1

. . .

1

. 199 618

. . Nozzle, Screw On Copper 5/8 In Orifice Heavy Duty

. . . 1

. . .

1

♦207 313

. . Nozzle, Screw On Copper 5/8 In Orifice 15/16 OD

. . . 1

. . .

1

♦209 033

. . Nozzle, Slip On Copper 1/2 In Orifice Tapered (Requires Diffuser 209031 Or

 

 

♦209 034

209032 And Insulator 209047, Used With Any Tapered FasTipt Contact Tip) 1

. . .

1

. . Nozzle, Slip On Copper 3/8 In Orifice Tapered (Requires Diffuser 209031 Or

 

 

♦209 035

209032 And Insulator 209047, Used With Any Tapered FasTipt Contact Tip) 1

. . .

1

. . Nozzle, Screw On Copper 3/8 In Orifice Tapered (Requires Diffuser 227 747,

 

 

♦209 036

231 511 Or 231 512, Used With Any Tapered FasTipt Contact Tip) . . . .

. . . 1

. . .

1

. . Nozzle, Screw On Copper 1/2 In Orifice Tapered (Requires Diffuser 227 747,

 

 

 

231 511 Or 231 512, Used With Any Tapered FasTipt Contact Tip) . . . .

. . . 1

 

 

 

 

 

 

 

 

Table 9-2. Heavy Duty FasTiptContact Tips*

 

 

 

 

 

 

. . .

2

♦206 185

. . .030 in (0.8 mm)

. . . 1

. . .

2

♦206 186

. . .035 in (0.9 mm)

. . . 1

. . .

2

♦206 187

. . .040 in (1.0 mm) or .035 in (0.9 mm) Aluminum Wire

. . . 1

. . .

2

. 206 188

. . .045 in (1.2 mm)

. . . 1

. . .

2

♦206 189

. . .052 in (1.3 mm) or 3/64 in (1.2 mm) Aluminum Wire

. . . 1

. . .

2

. 206 190

. . 1/16 in (1.6 mm)

. . . 1

. . .

2

♦206 191

. . .068 in (1.7 mm) or 1/16 in (1.6 mm) Aluminum Wire

. . . 1

 

 

 

 

 

 

 

 

Table 9-3. Extra Heavy Duty FasTiptContact Tips*

 

 

 

 

 

 

. . .

2

♦199 605

. . .035 in (0.9 mm)

. . . 1

. . .

2

♦199 606

. . .040 in (1.0 mm) or .035 in (0.9 mm) Aluminum Wire

. . . 1

. . .

2

♦198 851

. . .045 in (1.2 mm)

. . . 1

. . .

2

♦198 852

. . .052 in (1.3 mm) or 3/64 in (1.2 mm) Aluminum Wire

. . . 1

. . .

2

♦198 853

. . 1/16 in (1.6 mm)

. . . 1

. . .

2

♦198 854

. . .068 in (1.7 mm) or 1/16 in (1.6 mm) Aluminum Wire

. . . 1

 

 

 

 

 

 

 

 

Table 9-4. Tapered FasTipt Contact Tips*

 

 

 

 

 

 

. . .

2

♦209025

. . .030 in (0.8 mm)

. . . 1

. . .

2

♦209026

. . .035 in (0.9 mm)

. . . 1

. . .

2

♦209027

. . .045 in (1.2 mm)

. . . 1

. . .

2

♦209028

. . 3/64 in (1.2 mm)

. . . 1

. . .

2

♦209029

. . .052 in (1.3 mm)

. . . 1

. . .

2

♦209030

. . 1/16 in (1.6 mm)

. . . 1

OM-1581 Page 53

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Image 57
Page 56 Page 58
Contents Processes OM-1581137 532YDescription File MIG GmawFrom Miller to You Table of Contents Spot Controls Optional TroubleshootingMarks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéWire Feeder Specifications − SpecificationsGun Specifications Duty Cycle And Overheating− Installation Constant Voltage CV Weld- ing Power Source Plug Removing Top Cover Of Pistol Grip Gun Top Cover Triangular BossPush door back into original posi- tion to close Air-Cooled Gun Connections Water-Cooled Gun Connections Regulator Air-Cooled Feeder ConnectionsTop View Rear Panel Water-Cooled Feeder ConnectionsReturn Fitting On Supply Fitting On RegulatorVoltage Sensing Lead Connections Reinstall right side panel11 VAC/Contactor Control Plug Information Or -4, install 5-pin or Pins a & B of PLG5Receptacle on welding power Source, and install plug ontoInstalling Wire Spool Threading Welding Wire Through Feeder Coolant Guidelines Threading Welding Wire Through GunAdjusting Wire Feed Starting Speed − Operation Safety EquipmentFront Panel Controls Of Feeder Air-Cooled Model Shown Work And Voltage Sensing Cable ClampsJog Switch Voltage/Wire Speed Switch And Meter OptionalRun-In Speed Control Power Switch Spot Controls OptionalRemote Voltage Control Optional Internal Controls Flowmeter OptionalShielding Gas Gun ControlsCoolant Supply For Water-Cooled Models Only Sequence Of Gas Metal Arc Welding Gmaw − Continuous Or SpotRoutine Maintenance − Maintenance & TroubleshootingTurn Off all power before maintaining MonthsChanging Or Cleaning Gun Drive Roll Changing Feeder Drive Roll And Wire Inlet Guide Close pressure roll assembly. Close and latch door Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns Changing Gun Contact TipReplacing The Liner Turn Off welding power source and wire feederSplit End Drive Roll Collet NutClose gun pressure roll assembly and reinstall gun cover Replacing Hub AssemblyAdjusting Hub Tension Water Flow Switch Optional For Water-Cooled ModelsOverload Protection Wire Feeder Trouble TroubleshootingReinstall current pick-up tab if applicable see Section Filter, and clean fittings see SectionGun Trouble Circuit Diagram For Wire Feeder − Electrical DiagramsCircuit Diagram For Gun OM-1581 − Parts List 12 13 9 10 17 18 1745 46 Dia Part Description Quantity Mkgs CB1 Includes Items Motor & Wire Drive -1 ItemPanel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1 Item 38Fig Items 24Includes PLG20 136 Head Tube Assembly Of Pistol-Grip Gun Number − Parts List Including ConsumablesHeavy Duty FasTiptContact Tips Extra Heavy Duty FasTiptContact TipsTapered FasTipt Contact Tips Insulators Gas DiffusersBarrel Assemblies Head Tube AssembliesService Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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