Miller Electric XR W, XR A manual Threading Welding Wire Through Gun, Coolant Guidelines

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1

4-15. Threading Welding Wire Through Gun

 

1

Pressure Roll Assembly

 

Lift arm and open pressure roll

 

assembly.

 

2

Wire Conduit

 

Lay wire conduit out straight.

 

3

Jog Switch

3

Push Jog switch up to feed wire

through wire conduit.

6

4

Drive Roll

For wire sizes .035 in (0.9 mm) and

2

smaller use small groove, and

 

 

.047 in (1.2 mm) and 1/16 in

 

(1.6 mm) use large groove.

 

5

Contact Tip

 

Manually thread wire along drive

 

roll groove and out contact tip 2 in

 

(51 mm). Close pressure roll

 

assembly.

 

6

Tension Thumbnut

4

7

Pressure Adjustment Knob

7

8

Final Pressure Adjustment

8

Turn On feeder and check drive roll

pressure by feeding wire against a

 

 

piece of wood or concrete surface;

 

wire should feed steadily without

1

slipping. If necessary, adjust

 

pressure adjustment knob in gun.

 

Turn Off feeder and welding power

5

source. Reinstall gun cover. Close

and latch feeder door.

 

WOOD

 

 

151 599-F / 151 666-E / Ref. 176 700-A / Ref. S-0651

4-16. Coolant Guidelines

CAUTION

INCORRECT COOLANT OR COOLANT CONTAINING STOP-LEAK ADDITIVES can corrode and/or plug gun/feeder cooling passages.

Use only a mix of 50% distilled water and 50% high quality automotive antifreeze as proper coolant for this product.

Do not use antifreeze containing stop-leak additives.

Use of other coolant voids warranty.

50 − 50 Distilled Water & Antifreeze

2

FULL

 

Draining

 

Filling

 

Tighten Connections

 

 

 

 

 

 

 

 

 

 

3

 

4

Follow these guidelines to decrease corrosion in gun/feeder and cooling system:

1 Coolant

Mix distilled water and high quality automotive antifreeze. Use anti- freeze which does not contain stop- leak additives.

Use of other coolant voids warranty.

2Coolant System Tank

3Changing Coolant Change coolant only if dirty. Add coolant to keep level full.

4Tighten Connections

Keep gun connections tight. S-0760

OM-1581 Page 22

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Contents Description OM-1581137 532YProcesses File MIG GmawFrom Miller to You Table of Contents Troubleshooting Spot Controls OptionalArc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesGun Specifications − SpecificationsWire Feeder Specifications Duty Cycle And Overheating− Installation Constant Voltage CV Weld- ing Power Source Plug Push door back into original posi- tion to close Removing Top Cover Of Pistol Grip GunTop Cover Triangular Boss Air-Cooled Gun Connections Water-Cooled Gun Connections Air-Cooled Feeder Connections RegulatorReturn Fitting On Water-Cooled Feeder ConnectionsTop View Rear Panel Supply Fitting On RegulatorReinstall right side panel Voltage Sensing Lead Connections11 VAC/Contactor Control Plug Information Receptacle on welding power Pins a & B of PLG5Or -4, install 5-pin or Source, and install plug ontoInstalling Wire Spool Threading Welding Wire Through Feeder Threading Welding Wire Through Gun Coolant GuidelinesAdjusting Wire Feed Starting Speed Front Panel Controls Of Feeder Air-Cooled Model Shown Safety Equipment− Operation Work And Voltage Sensing Cable ClampsRun-In Speed Control Jog SwitchVoltage/Wire Speed Switch And Meter Optional Remote Voltage Control Optional Power SwitchSpot Controls Optional Flowmeter Optional Internal ControlsCoolant Supply For Water-Cooled Models Only Gun ControlsShielding Gas Sequence Of Gas Metal Arc Welding Gmaw − Continuous Or SpotTurn Off all power before maintaining − Maintenance & TroubleshootingRoutine Maintenance MonthsChanging Or Cleaning Gun Drive Roll Changing Feeder Drive Roll And Wire Inlet Guide Close pressure roll assembly. Close and latch door Changing Gun Contact Tip Removing Diffuser In Air And Water-Cooled Pistol-Grip GunsSplit End Turn Off welding power source and wire feederReplacing The Liner Drive Roll Collet NutReplacing Hub Assembly Close gun pressure roll assembly and reinstall gun coverOverload Protection Adjusting Hub TensionWater Flow Switch Optional For Water-Cooled Models Troubleshooting Wire Feeder TroubleGun Trouble Reinstall current pick-up tab if applicable see SectionFilter, and clean fittings see Section − Electrical Diagrams Circuit Diagram For Wire FeederCircuit Diagram For Gun OM-1581 45 46 − Parts List12 13 9 10 17 18 17 Dia Part Description Quantity Mkgs CB1 Motor & Wire Drive -1 Item Includes ItemsPanel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1 Item Includes 38FigItems 24 PLG20 136 Head Tube Assembly Of Pistol-Grip Gun − Parts List Including Consumables NumberTapered FasTipt Contact Tips Heavy Duty FasTiptContact TipsExtra Heavy Duty FasTiptContact Tips Barrel Assemblies Gas DiffusersInsulators Head Tube AssembliesSupport ServiceYour distributor also gives For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s