Miller Electric XR A, XR W manual Motor & Wire Drive -1 Item, Includes Items

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Item			Dia.			Part				Description		Quantity
No.		Mkgs.				No.				Description		Quantity
									Figure 8-2. Motor & Wire Drive (Fig 8-1 Item 71)

. . .	1 .	. . . .	. . . . . . .	. .	115 191 .				. Drive Assembly, Wire (Consisting Of) .		. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . .	2 .	. . . .	. . . . . . .	.	058 968 .				. . . Ring, Retainer E		. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . .	3 .	. . . .	. . . . . . .	.	605 798 .				. . . Washer, Shldr Nyl .375 Od X .168 Id X .080Thk			. . . 4
. . .	4 .	. . . .	. . . . . . .	.	120 395 .				. . . Spring, Tension Pressure Roll		. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . .	5 .	. . . .	. . . . . . .	. .	112 713 .				. . . Arm, Pressure Roll		. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . .	6 .	. . . .	. . . . . . .	.	058 409 .				. . . Bearing . . .	. . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . .	7 .	. . . .	. . . . . . .	. .	112 887 .				. . . Pin, Hinge .	. . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . .	8 .	. . . .	. . . . . . .	.	057 544 .				. . . Spring, Cprsn .240 Od X .026 Wire X 1.000			. . . 1
. . .	9 .	. . . .	. . . . . . .	.	120 397 .				. . . Nut, Thumb Tension Adjustment . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 10 .		. . . .	. . . . . . .	.	147 626 .				. . . Cover, Gear Wire Drive		. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 11 .		. . . .	. . . . . . .	.	058 549 .				. . . Guide, Wire Inlet 1/16		. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 12 .		. . . .	. . . . . . .	.	602 306 .				. . . Pin, Spring Cs .125 X .500		. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 2
. . . 13 .		. . . .	. . . . . . .	.	008 667 .				. . . Bearing, Ball Rdl Dbl Row .250 X .687 X .31			. . . 2
. . . 14 .		. . . .	. . . . . . .	. .	113 170 .				. . . Gear & Shaft, Motor		. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 15 .		. . . .	. . . . . . .	.	147 624 .				. . . Case, Gear Wire Drive		. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 16 .		. . . .	. . . . . . .	.	147 625 .				. . . Block, Anchor Conduit		. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 17 .		. . . .	. . . . . . .	.	054 263 .				. . . Screw, Thumb Stl .250-20 X .500 . . .		. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 18 .		. . . .	. . . . . . .	.	120 398 .				. . . Roll, Drive V Groove .030-1/16 Wire (Consisting Of)			. . . 1
. . . 19 .		. . . .	. . . . . . .	.	602 169 .				. . . . . Screw, Set Stl Sch 8-32 X .187 Cup Point			. . . 2
. . . 20 .		. . . .	. . . . . . .	.	605 971 .				. Washer, Shldr Nyl .236 Od X .195 Id X .042Thk			. . . 3
. . . 21 .		. . . .	. . . . . . .	. .	113 162 .				. Insulator, Motor		. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 22 .		. . .	B1 . . . .	. .	113 898 .				. Motor, Torque 115VAC		. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 23 .		. . . .	. . . . . . .	. .	113 169 .				. Gear, Driver .	. . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . .	. . . 1
. . . 24 .		. . . .	. . . . . . .	.	604 612 .				. Screw, Set Stl Sch 8-32 X .125 Cup Point			. . . 2
											. Hardware is common and
		2	3	4	3	5		6	7		not available unless listed.
		2	3	4	3	5		6	7
									8
									9	1*
									10
										11
										12
										13
										14
										14
										13
										20	12
		19									15
		19									21
											21
		18	17
		18
					16						22
											22

*Includes Items 15-19

24 23

114 188-F

Figure 8-2. Motor & Wire Drive

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1581 Page 45

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Contents Processes OM-1581137 532YDescription File MIG GmawFrom Miller to You Table of Contents Spot Controls Optional TroubleshootingMarks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéWire Feeder Specifications − SpecificationsGun Specifications Duty Cycle And Overheating− Installation Constant Voltage CV Weld- ing Power Source Plug Top Cover Triangular Boss Removing Top Cover Of Pistol Grip GunPush door back into original posi- tion to close Air-Cooled Gun Connections Water-Cooled Gun Connections Regulator Air-Cooled Feeder ConnectionsTop View Rear Panel Water-Cooled Feeder ConnectionsReturn Fitting On Supply Fitting On RegulatorVoltage Sensing Lead Connections Reinstall right side panel11 VAC/Contactor Control Plug Information Or -4, install 5-pin or Pins a & B of PLG5Receptacle on welding power Source, and install plug ontoInstalling Wire Spool Threading Welding Wire Through Feeder Coolant Guidelines Threading Welding Wire Through GunAdjusting Wire Feed Starting Speed − Operation Safety EquipmentFront Panel Controls Of Feeder Air-Cooled Model Shown Work And Voltage Sensing Cable ClampsVoltage/Wire Speed Switch And Meter Optional Jog SwitchRun-In Speed Control Spot Controls Optional Power SwitchRemote Voltage Control Optional Internal Controls Flowmeter OptionalShielding Gas Gun ControlsCoolant Supply For Water-Cooled Models Only Sequence Of Gas Metal Arc Welding Gmaw − Continuous Or SpotRoutine Maintenance − Maintenance & TroubleshootingTurn Off all power before maintaining MonthsChanging Or Cleaning Gun Drive Roll Changing Feeder Drive Roll And Wire Inlet Guide Close pressure roll assembly. Close and latch door Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns Changing Gun Contact TipReplacing The Liner Turn Off welding power source and wire feederSplit End Drive Roll Collet NutClose gun pressure roll assembly and reinstall gun cover Replacing Hub AssemblyWater Flow Switch Optional For Water-Cooled Models Adjusting Hub TensionOverload Protection Wire Feeder Trouble TroubleshootingFilter, and clean fittings see Section Reinstall current pick-up tab if applicable see SectionGun Trouble Circuit Diagram For Wire Feeder − Electrical DiagramsCircuit Diagram For Gun OM-1581 12 13 9 10 17 18 17 − Parts List45 46 Dia Part Description Quantity Mkgs CB1 Includes Items Motor & Wire Drive -1 ItemPanel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1 Item Items 24 38FigIncludes PLG20 136 Head Tube Assembly Of Pistol-Grip Gun Number − Parts List Including ConsumablesExtra Heavy Duty FasTiptContact Tips Heavy Duty FasTiptContact TipsTapered FasTipt Contact Tips Insulators Gas DiffusersBarrel Assemblies Head Tube AssembliesYour distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s