Miller Electric 456 CV, 456 CC manual Installation, Specifications, Duty Cycle And Overheating

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SECTION 3 – INSTALLATION

3-1. Specifications

 

 

 

 

Maximum

Amperes Input

 

 

Input

Rated Welding

Amperage

Voltage

At Rated Load

 

 

Open-

Output 60 Hz,

 

 

Power

Output

Range

Range

Circuit

Three-Phase

 

 

 

 

 

 

Voltage DC

 

 

 

 

 

 

 

400 V

KVA

KW

 

 

 

 

 

 

 

 

 

 

 

 

 

Three

450 A @ 38 Volts DC,

 

 

 

 

 

 

100% Duty Cycle;

5 – 600

10 – 38

95

31

21.6

19.4

Phase

565 A @ 38 Volts DC,

 

 

 

 

 

 

 

60% Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3-2. Duty Cycle And Overheating

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or duty cycle before welding.

Y Exceeding duty cycle can damage unit and void war- ranty.

100% Duty Cycle At 450 Amperes

60% Duty Cycle At 565 Amperes

Continuous Welding

6 Minutes Welding

4 Minutes Resting

Overheating

 

 

 

0

A/V

 

15

 

 

 

OR

 

Minutes

Reduce Duty Cycle

 

 

duty1 4/95 – SA-181 560

OM-188 422 Page 13

Image 17
Contents Description OM-188 422FProcesses From Miller to You Table of Contents Standards DirectivesMarks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationConsignes DE Securite Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques Manufacturer’s Warning Label Definitions Definitions60 s I1eff Symbols And DefinitionsI1max Manufacturer’s Rating Label Duty Cycle And Overheating InstallationSpecifications CV Modes CC Modes Dimensions And WeightVolt-Ampere Curves Location Selecting a LocationMovement Tipping Terminals Weld Output Terminals And Selecting Cable SizesARC Welding can cause Electromagnetic Interference Socket Remote 14 Receptacle InformationVolts AC Duplex Receptacle Electrical Service GuideAlways connect grounding conductor first Connecting Input PowerFront Panel Controls OperationMeter Functions PPPMode Output Control Mode Switch SettingsLift-Arc TIG Procedure Blowing Out Inside Of Unit Maintenance & TroubleshootingDo not remove case when blowing out inside of unit Removing Case and Measuring Input Capacitor Voltage Help 3 Display Voltmeter/Ammeter Help DisplaysTrouble Remedy TroubleshootingCircuit Diagram For Welding Power Source Electrical Diagram192 Complete Assembly Parts ListDia Part Description Mkgs Quantity HD1 168 OM-188 422 OM-188 422 Support ServiceMiller Electric Mfg. Co Owner’s Record
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