Miller Electric 456 CV, 456 CC manual Table of Contents

Page 3

WARNING

This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

The following terms are used interchangeably throughout this manual:

TIG = GTAW

Stick = SMAW

OM-188 422

TABLE OF CONTENTS

SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3. Additional Symbols For Installation, Operation, And Maintenance

3

1-4.

Principal Safety Standards

3

1-5.

EMF Information

4

SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION

5

1-1.

Signification des symboles

5

1-2.

Dangers relatifs au soudage à l’arc

5

1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement

 

 

et la maintenance

7

1-4.

Principales normes de sécurité

8

1-5.

Information sur les champs électromagnétiques

8

SECTION 2 – DEFINITIONS

9

2-1.

Manufacturer’s Warning Label Definitions

9

2-2.

Symbols And Definitions

11

2-3.

Manufacturer’s Rating Label

12

SECTION 3 – INSTALLATION

13

3-1.

Specifications

13

3-2.

Duty Cycle And Overheating

13

3-3.

 

Volt-Ampere Curve

14

3-4.

Dimensions And Weight

14

3-5.

Selecting A Location

15

3-6.

Weld Output Terminals And Selecting Cable Sizes

16

3-7.

Remote 14 Receptacle Information

17

3-8.

115 Volts AC Duplex Receptacle

18

3-9.

 

Electrical Service Guide

18

3-10.

Connecting Input Power

19

SECTION 4 – OPERATION

20

4-1.

Front Panel Controls

20

4-2.

Meter Functions

21

4-3.

Mode Switch Settings

22

4-4.

Lift-Arc TIG Procedure

23

SECTION 5 – MAINTENANCE & TROUBLESHOOTING

24

5-1.

Routine Maintenance

24

5-2. Blowing Out Inside Of Unit

24

5-3.

Removing Case And Measuring Input Capacitor Voltage

25

5-3.

Voltmeter/Ammeter Help Displays

26

5-4.

Troubleshooting

27

SECTION 6 – ELECTRICAL DIAGRAM

28

SECTION 7 – PARTS LIST

30

WARRANTY

 

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Contents OM-188 422F ProcessesDescription From Miller to You Table of Contents Standards DirectivesElectric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE Securite Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Manufacturer’s Warning Label Definitions Definitions60 s Symbols And Definitions I1maxI1eff Manufacturer’s Rating Label Installation SpecificationsDuty Cycle And Overheating Dimensions And Weight Volt-Ampere CurvesCV Modes CC Modes Selecting a Location Movement TippingLocation Weld Output Terminals And Selecting Cable Sizes ARC Welding can cause Electromagnetic InterferenceTerminals Socket Remote 14 Receptacle InformationVolts AC Duplex Receptacle Electrical Service GuideAlways connect grounding conductor first Connecting Input PowerFront Panel Controls OperationMeter Functions PPPMode Output Control Mode Switch SettingsLift-Arc TIG Procedure Maintenance & Troubleshooting Do not remove case when blowing out inside of unitBlowing Out Inside Of Unit Removing Case and Measuring Input Capacitor Voltage Help 3 Display Voltmeter/Ammeter Help DisplaysTrouble Remedy TroubleshootingCircuit Diagram For Welding Power Source Electrical Diagram192 Complete Assembly Parts ListDia Part Description Mkgs Quantity HD1 168 OM-188 422 OM-188 422 Support ServiceMiller Electric Mfg. Co Owner’s Record
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