Miller Electric S-74S, S-74D manual Installing And Threading Welding Wire, Nonconductive Surface

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5-6. Installing And Threading Welding Wire

Install wire spool. Adjust tension nut so

Install wire guides and

wire is taut when wire feed stops.

anti-wear guide.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Install drive rolls.

 

Pressure

 

Indicator

Pressure

Scale

Adjust

 

Rear

Pressure

Rolls

Adjust

 

 

Front

 

Rolls

No Wire Slip

Wire Slips

NONCONDUCTIVE

NONCONDUCTIVE

SURFACE

SURFACE

Drive Rolls

 

Tools Needed:

 

 

 

Back Of Gun

3/16, 5/64 in

 

 

 

 

15/16, 3/8 in

End Of Liner

. Be sure that outlet cable has proper size

. For soft wire or small diameter stainless

. To adjust drive roll pressure, hold nozzle

liner for the welding wire size. When

steel wire, reduce drive roll pressure on

about 2 in (51 mm) from nonconductive

installing gun,

position

liner

the rear roll to half that of the front rolls.

surface and press gun trigger to feed wire

(extending from outlet wire guide) as

 

against surface. Tighten knob so wire

close as possible to drive rolls without

 

does not slip. Do not overtighten. If con-

touching.

 

 

 

tact tip is completely blocked, wire should

Install gun. Lay gun cable out straight. Cut off

 

slip at the feeder (see pressure adjust-

 

ment above).Cut wire off. Close cover.

end of wire. Push wire through guides up to

 

 

drive rolls; continue to hold wire. Press Jog

 

 

button to feed wire out gun.

 

 

Ref. 156 929-A / Ref. 150 922 / Ref. 156 930 / S-0627-A

OM-1500-10 Page 14

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Contents Description OM-1500-10 207 748KProcesses File MIG GmawFrom Miller to You Table of Contents Directives StandardsArc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaques+ + Symbols And Definitions Rating Label For CE ProductsSite Selection SpecificationsType of Input Welding Power Wire Feed Overall RatingRear Panel Connections And Rotating Drive Assembly Pin Plug PLG12 Information Wire Type, Size, And Feed Speed Capability TableMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableInstalling And Threading Welding Wire Nonconductive SurfaceCurrent Detect Override OFF Factory Default S1-1 And S1-2 Setting Internal DIP SwitchesSetting Current Detect Override S1-1 Automatic Run-In OFF S1-1 And S1-2Equipment DIP Switch Settings For Models With Meters Only Power Switch Jog/PurgeTrigger Hold Switch You can adjust the preset voltRoutine Maintenance Disconnect power before maintainingMonths Diagnostics Indicated ErrorError Indications Troubleshooting Disconnect power before troubleshootingTrouble Remedy − Electrical Diagram OM-1500-10 − Parts List Part Description Quantity Control Box Diagram Part Quantity Model Marking Description 74S 74D Drive Assembly, Wire PLG5 Drive Roll And Wire Guide Kits Wire Size GuideInlet Roll Kit Drive Roll Fraction MetricRoll Kit Drive Roll Service SupportOwner’s Record Miller Electric Mfg. Co