Miller Electric OM-220 390F Introduction, Installation, Specifications, Selecting a Location

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SECTION 4 − INTRODUCTION

4-1. Specifications

Type of Input

Welding Power

Wire Feed Speed Range

Wire Diameter

Welding Circuit

Overall

Weight

Power

Source Type

Range

Rating

Dimensions

 

 

 

 

 

 

 

 

 

40 Volts DC

Axcess Series

Standard: 40 To 1400 ipm (1.0

.030 To 1/8 in

100 Volts,

Length: 27 in (686

46 lb

10 Amperes

 

To 35.6 mpm)

(0.8 To 3.2 mm)

300 Amperes,

mm)

(20.9 kg)

 

 

 

 

100% Duty

Width: 12-1/2 in

 

 

 

 

Max Spool

Cycle

 

 

 

 

(318 mm)

 

 

 

 

Weight: 60 lb (27

 

 

 

 

 

 

Height: 14-1/2 in

 

 

 

 

kg)

 

 

 

 

 

 

 

(368 mm)

 

 

 

 

 

 

 

 

SECTION 5 − INSTALLATION

5-1. Selecting A Location

Movement

OR

1

2

Tipping

Y Do not move or operate

 

unit where it could tip.

Location

YSpecial installation may be required where gasoline or volatile liquids are present − see NEC Article 511 or CEC Section 20.

4

3

18 in

(460 mm)

18 in

(460 mm)

YDo not stack units. Beware of tipping.

1 Lifting Forks

Use lifting forks to move unit.

Extend forks beyond opposite side of unit.

2 Hand Cart

Use cart or similar device to move unit.

3 Rating Label

Use rating label to determine input power needs.

4 Line Disconnect Device

Locate unit near correct input power supply.

loc_2 3/96 - Ref. 803 502-B

OM-220 390 Page 11

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Contents File Advanced Manufacturing Systems OM-220 390FProcesses DescriptionFrom Miller to You Table of Contents Decwire2/04 DirectivesStandards Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéDisconnect input plug or power before working on machine − DefinitionsKeep your head out of the fumes Manufacturer’s Rating Label For CE Products Symbols And DefinitionsSelecting a Location − InstallationSpecifications − IntroductionConnection Diagram Rear Panel Connections And Rotating Drive Assembly Gun Recommendation Table Pin Network Receptacle InformationInstalling And Threading Welding Wire Net Wait Feeder Display At Power UpDual Schedule Switch Option Power Source Upper Display Lower Display Voltage RangeOperational Terms − OperationPower Switch Front Panel Sections SeeSee Section Upper Display Program Push ButtonAmps LED Lower DisplayAdjust Knob Feeder Set Up Push ButtonProcessSetup Process Set Up Push ButtonJog/Purge Push Button Adjust Knob Gun Trigger Receptacle Jog/Purge switch provides the following functionsJog/Purge Accu-pulse Reset ModePulse Mild Steel− Setting Sequence Parameters Sequence Parameters In a ProgramSequence Parameters Routine Maintenance − MaintenanceDiagnostics Indicates a trigger Closed errorTroubleshooting Disconnect power before troubleshootingTrouble Remedy OM-220 390 Circuit Diagram − Electrical Diagram211 005-E − Fig 21 − Fig 10-2 − Parts ListPart Description Quantity Control Box PLG4 Drive Assembly, Wire -1Item Drive Assembly, WireMetric 1.2 mm1.4 mm Page Page Page Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact