Miller Electric OM-220 390F manual Process Set Up Push Button, ProcessSetup

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6-9. Process Set Up Push Button

3

2

1

ProcessSetup

1Process Set Up Push Button

2Process Set Up LED

3Program Selection LEDs

Press the Process Set Up push button the first time will illuminate the button LED and the Process LED. The upper and lower displays will be used for Accu-pulse and only the lower display for MIG, Pulse and RMD (optional) to show the current process installed in this program. To change process, turn the adjust knob.

Pressing the Process Set Up push button a second time will illuminate the Wire Type LED and the lower display will show wire types available for selected processes (see Table 4-1for wire abbreviation). To make a selection, turn the Adjust knob.

Pressing the Process Set Up push button a third time will keep Wire Type LED lit and the upper display will show wire alloy type (see Table 4-1for alloy types). The upper display push-button LED will be flashing indicating that turning the Adjust knob will change the alloy type for the selected process and wire type.

Pressing the Process Set Up push button a fourth time will keep Wire Type LED lit and the upper display will show wire size. The upper display push button will be flashing indicating that turning the Adjust knob will select wire sizes available for that particular process and wire type.

Pressing the Process Set Up push button a fifth time will illuminate the Gas Type LED and the lower display will show GAS and the upper display will show gas selection (see Table 4-1for gas abbreviations). To make a gas type selection, turn the Adjust knob.

If any of the Process, wire type, alloy type, wire size, or gas type was changed, then pressing the Process Set Up push button a sixth time will show PROG in the upper display and LOAD in the lower display. The new program would be loaded for that particular program in slot 1 thru 8. If no changes were made to any setup items, no program will be loaded, and unit will return to standby mode.

If a custom program is loaded using an optional PDA with File Management software, the Program Display will have a “C” in front of the program number. This indicates that the program is not a factory default program and has been modified. By selecting or changing any process variable and performing a program load will restore the program back to the factory default program.

Pressing and holding the Process Set Up push button in on power up allows viewing the software revisions of each circuit board in the system. The top display shows the board (PCM, UIM, WFCM, and AIM (automated units only) and the lower display shows the last 3 digits of the circuit board part number plus a letter designator. Press the flashing Feeder Set Up push button to exit the screen displays and continue the power up process.

Table 4-1. Welding Wire And Gas Abbreviations*

Wire Description

Wire Abbreviation

Alloy Type

Gas Type

Gas Abbreviation

 

 

 

 

 

Steel

STL

E70, E100, E120

100% CO2,

CO2

 

 

 

90% Argon/10% CO2,

C10

 

 

 

85% Argon/15% CO2,

C15

 

 

 

75% Argon/25% CO2,

C25

 

 

 

95% Argon/5% CO2,

C5

 

 

 

95% Argon /5% O2,

OX5

 

 

 

98% Argon/2% O2

OX2

Stainless Steel

SS

308, 309, 312, 316

98% Argon, 2% O2

OX2

 

 

 

(81Ar/18HE/1CO2

Tri Gas

 

 

 

Accu-pulse)

 

 

 

 

90HE/7-1/2Ar/2-1/2CO2

Tri Gas

 

 

 

MIG/RMD/Accu-pulse)

 

 

 

 

 

 

Cored Tubular Wire

MCOR

71, 76, 86R, 409,

90% Argon/10% CO2

C10

 

 

439

 

 

 

 

98% Argon/2% O2

OX2

 

 

 

Aluminum

ALUM

4XXX, 5XXX

100% Argon

ARGN

 

 

 

 

 

* Not all wire types may be available with your unit.

 

 

 

 

 

 

 

OM-220 390 Page 23

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Contents File Advanced Manufacturing Systems OM-220 390FProcesses DescriptionFrom Miller to You Table of Contents Decwire2/04 DirectivesStandards Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéDisconnect input plug or power before working on machine − DefinitionsKeep your head out of the fumes Manufacturer’s Rating Label For CE Products Symbols And DefinitionsSelecting a Location − InstallationSpecifications − IntroductionConnection Diagram Rear Panel Connections And Rotating Drive Assembly Gun Recommendation Table Pin Network Receptacle InformationInstalling And Threading Welding Wire Net Wait Feeder Display At Power UpDual Schedule Switch Option Power Source Upper Display Lower Display Voltage RangeOperational Terms − OperationPower Switch Front Panel Sections SeeSee Section Upper Display Program Push ButtonAmps LED Lower DisplayAdjust Knob Feeder Set Up Push ButtonProcessSetup Process Set Up Push ButtonJog/Purge Push Button Adjust Knob Gun Trigger Receptacle Jog/Purge switch provides the following functionsJog/Purge Accu-pulse Reset ModePulse Mild Steel− Setting Sequence Parameters Sequence Parameters In a ProgramSequence Parameters Routine Maintenance − MaintenanceDiagnostics Indicates a trigger Closed errorTroubleshooting Disconnect power before troubleshootingTrouble Remedy OM-220 390 Circuit Diagram − Electrical Diagram211 005-E − Fig 21 − Fig 10-2 − Parts ListPart Description Quantity Control Box PLG4 Drive Assembly, Wire -1Item Drive Assembly, WireMetric 1.2 mm1.4 mm Page Page Page Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact