Miller Electric SuitCase 8VS manual Connecting Weld Cable, Installing And Threading Welding Wire

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4-7. Connecting Weld Cable

 

 

 

 

 

 

 

 

Y Turn Off wire feeder and

 

 

 

Internal Side View

welding power source. Stop

 

 

 

engine

on

welding

 

 

 

 

 

 

 

 

generator.

 

 

 

 

From Wire Feeder

1

User-Suppled Weld Cable

 

 

Follow wire manufacturer’s recom-

 

 

 

 

 

 

mendations for weld cable polarity.

 

 

 

2 User-Suppled Male Connector

 

 

 

3 User-Suppled Female

 

 

 

 

Connector

 

 

 

 

 

Push female connector over male

 

2

 

connector, and turn 1/4 turn clock-

1

 

wise.

 

 

 

3

 

 

 

 

 

 

 

 

 

Ref. 132 808-F / Ref. 802 706

4-8. Installing And Threading Welding Wire

Hold wire tightly to keep it from unraveling.

3

1

2

 

6 in (150 mm)

Pull and hold wire; cut off end.

Installing Wire And Adjusting Hub Tension:

1Retaining Nut

2Hub Tension Adjustment Nut

Remove retaining ring, and install spool so hub pin fits spool hole. Re- install retaining nut.

Adjust tension nut so only a slight force is needed to turn spool.

Threading Welding Wire:

3Pressure Assembly Adjustment Knob

Lay gun cable out straight.

Open pressure assembly, hold wire tightly, and cut off end. Push wire through guides into gun.

Close and tighten pressure assem- bly. Press Jog switch until wire comes out gun.

Feed wire against wooden surface, and tighten knob so wire does not slip.

Cut off wire, and close door.

Tighten

Tools Needed:

 

Clockwise

 

 

9/16 in

WOOD

 

 

802 706-A / Ref. ST-159 048-A / S-0627-A

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Contents Description OM-1599200 624MProcesses File MIG GmawFrom Miller to You Table of Contents Directives StandardsArc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaques− Definitions Symbols And Definitions Manufacturer’s Rating Label For CE Products Equipment Connection Diagram − Installation Specifications Gun Recommendation TableInstalling And Aligning Wire Guide And Drive Rolls Installing Wire Guide Drive RollsAligning Wire Guide And Drive Rolls Connecting Welding Gun And Voltage Sensing Clamp Connecting Shielding GasConnecting Weld Cable Installing And Threading Welding Wire− Operation Controls For Non-CE ModelsControls For CE Models − Maintenance & Troubleshooting MonthsTroubleshooting Trouble Remedy− Electrical Diagrams Circuit Diagram For Wire Feeder− Parts List Complete AssemblyDia Part Description Quantity Mkgs 081 Drive Roll & Wire Guide Kits 2 Drive Roll OM-1599 Start Your Professional Welding Career Now OM-1599 Service SupportOwner’s Record Miller Electric Mfg. Co