Miller Electric SuitCase 8VS manual Troubleshooting, Trouble Remedy

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6-3. Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

Remedy

 

 

 

 

 

 

 

 

Wire does not feed; open-circuit voltage

Check circuit breaker CB1. Reset CB1.

available.

 

 

 

 

 

 

 

 

Unit overheated. Allow unit to cool.

 

 

 

 

 

 

 

Check sensing lead connection.

 

 

 

 

 

 

 

Check gun trigger plug connection.

 

 

 

 

 

 

 

Check gun trigger. See gun Owner’s Manual.

 

 

 

 

Wire feeds erratically.

Readjust hub tension.

 

 

 

 

 

 

 

Readjust drive roll pressure.

 

 

 

 

 

 

 

Clean or replace dirty or worn drive roll (see Section 4-4).

 

 

 

 

 

 

 

Remove weld spatter around nozzle opening.

 

 

 

 

 

 

 

Replace contact tip or liner. See gun Owner’s Manual.

 

 

 

 

Wire feeds as soon as power is applied.

Check gun trigger. See gun Owner’s Manual.

 

 

 

 

Wire feeds when Jog switch is pressed

Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s

but not when gun trigger is pressed.

Manual.

 

 

 

 

Wire stubbing on low end using a con-

Make sure CC/CV switch is in CC position (see Section 5-1).

stant current power source.

 

 

 

 

 

 

 

 

Increase output setting of power source.

 

 

 

 

Gas does not flow or does not stop flow-

Check gas valve.

ing; wire feeds.

 

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check control board PC1.

 

 

 

 

Wire remains energized after trigger is

Check contactor W1 to see if contacts are frozen closed.

released.

 

 

 

 

 

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Contents Description OM-1599200 624MProcesses File MIG GmawFrom Miller to You Table of Contents Directives StandardsArc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaques− Definitions Symbols And Definitions Manufacturer’s Rating Label For CE ProductsEquipment Connection Diagram − InstallationSpecifications Gun Recommendation TableInstalling Wire Guide Drive Rolls Installing And Aligning Wire Guide And Drive RollsAligning Wire Guide And Drive Rolls Connecting Welding Gun And Voltage Sensing Clamp Connecting Shielding GasConnecting Weld Cable Installing And Threading Welding Wire− Operation Controls For Non-CE ModelsControls For CE Models − Maintenance & Troubleshooting MonthsTroubleshooting Trouble Remedy− Electrical Diagrams Circuit Diagram For Wire Feeder− Parts List Complete AssemblyDia Part Description Quantity Mkgs 081 Drive Roll & Wire Guide Kits 2 Drive Roll OM-1599 Start Your Professional Welding Career Now OM-1599 Service SupportOwner’s Record Miller Electric Mfg. Co