Miller Electric 273, 271, 383 Drive Roll And Wire Guide Kits 2 Roll Models, 1.0 mm, 1.2 mm, Cogged

Page 44

Table 7-1. Drive Roll And Wire Guide Kits (2 Roll Models)

NOTE

Base selection of drive rolls upon the following recommended usages:

1.V-Grooved rolls for hard wire.

2.U-Grooved rolls for soft and soft shelled cored wires.

3.U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types).

4.V-Knurled rolls for hard shelled cored wires.

5.Drive roll types may be mixed to suit particular requirements (example: V-Knurled roll in combination with U-Grooved).

 

Wire Diameter

 

Kit No.

 

Drive Roll

Wire Guide

 

 

 

 

 

 

 

Metric

Fraction

Decimal

Part No.

 

Type

Inlet

 

 

 

 

 

 

 

 

 

 

0.6 mm

0.023/0.025 in

0.023/0.025 in

087 132

087 130

 

V-Grooved

056 192

 

 

 

 

 

 

 

 

0.8/1.0 mm

0.030/0.035 in

0.030/0.035 in

204 579

203 526

 

V-Grooved

056 192

 

 

 

 

 

 

 

 

0.8 mm

0.030 in

0.030 in

079 594

053 695

 

V-Grooved

056 192

 

 

 

 

 

 

 

 

1.0 mm

0.035 in

0.035 in

079 595

053 700

 

V-Grooved

056 193

 

 

 

 

 

 

 

 

1.0/1.2 mm

0.035/0.045 in

0.035/0.045 in

N/A

189 285

 

V-Grooved

056 192

 

 

 

 

 

 

 

 

1.2 mm

0.045 in

0.045 in

079 596

053 696

 

V-Grooved

056 193

 

 

 

 

 

 

 

 

1.0 mm

0.035 in

0.035 in

044 749

072 000

 

U-Grooved

056 192

 

 

 

 

 

 

 

 

1.2 mm

0.045 in

0.045 in

079 599

053 701

 

U-Grooved

056 193

 

 

 

 

 

 

 

 

1.0 mm

0.035 in

0.035 in

079 606

132 958

 

V-Knurled

056 192

 

 

 

 

 

 

 

 

1.2 mm

0.045 in

0.045 in

079 607

132 957

 

V-Knurled

056 193

 

 

 

 

 

 

 

 

1.2 mm

0.045 in

0.045 in

083 318

083 489

 

U-Cogged

056 193

 

 

 

 

 

 

 

 

Table 7-2. Drive Roll And Wire Guide Kits (4 Roll Models)

 

Wire Diameter

 

Kit No.

 

Drive Roll

Wire Guide

 

 

 

 

 

 

 

 

 

Metric

Fraction

 

Decimal

Part No.

 

Type

Inlet

Intermediate

 

 

 

 

 

 

 

 

 

 

 

 

 

0.6 mm

0.023/0.025 in

 

0.023/0.025 in

087 132

087 130

 

V-Grooved

056 192

056 206

 

 

 

 

 

 

 

 

 

 

0.8/1.0 mm

0.030/0.035 in

 

0.030/0.035 in

N/A

203 526

 

V-Grooved

056 192

056 206

 

 

 

 

 

 

 

 

 

 

0.8 mm

0.030 in

 

0.030 in

046 780

053 695

 

V-Grooved

056 192

056 206

 

 

 

 

 

 

 

 

 

 

1.0 mm

0.035 in

 

0.035 in

046 781

053 700

 

V-Grooved

156 193

056 207

 

 

 

 

 

 

 

 

 

 

1.0/1.2 mm

0.035/0.045 in

 

0.035/0.045 in

N/A

189 285

 

V-Grooved

156 193

056 207

 

 

 

 

 

 

 

 

 

 

1.2 mm

0.045 in

 

0.045 in

046 782

053 697

 

V-Grooved

056 193

056 207

 

 

 

 

 

 

 

 

 

 

1.0 mm

0.035 in

 

0.035 in

044 750

072 000

 

U-Grooved

156 192

056 206

 

 

 

 

 

 

 

 

 

 

1.2 mm

0.045 in

 

0.045 in

044 750

072 000

 

U-Grooved

056 192

056 206

 

 

 

 

 

 

 

 

 

 

1.0 mm

0.035 in

 

0.035 in

046 785

053 701

 

V-Knurled

056 192

056 206

 

 

 

 

 

 

 

 

 

 

1.2 mm

0.045 in

 

0.045 in

046 792

132 958

 

V-Knurled

056 192

056 206

 

 

 

 

 

 

 

 

 

 

1.2 mm

0.045 in

 

0.045 in

083 319

083 489

 

U-Cogged

056 193

056 207

 

 

 

 

 

 

 

 

 

 

OM-223 194 Page 40

Image 44
Contents Description OM-223 194E 2006−09Processes From Miller to You Table of Contents DecstatMilan6/05 DirectivesStandards Symbol Usage Arc Welding HazardsElectric Shock can kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF Information− Definitions Electric shock can killWhere it could tip Falling unit can cause injuryDo not move or operate unit Cylinders can expolde ifElectrical shock from wiring Wear approved safetyCan kill Working on this machine− Installation SpecificationsModel Duty Cycle And OverheatingVolt-Ampere Curves Installing Gas Supply Installing Wire Spool and Adjusting Hub TensionPositoning Jumper Links 230/400V 3-Phase Models Electrical Service Guide271 273 293 333 383 230 400L2 L3 Installing Drive Rolls and Wire Guide Aligning Drive Rolls and Wire GuideThreading Welding Wire and Adjusting Pressure Roll Tension Using Gun/Cable Holder Setting Gun Polarity for Wire Type OptionalControls for Migmatic 293/333 − OperationControls for Migmatic 271/273 Run-In, Burnback Optional and Spot Weld Timer Controls Spot Weld TimerControls for Migmatic Run-In Control− Maintenance &TROUBLESHOOTING Routine MaintenanceCircuit Breaker CB1 Unit OverloadTroubleshooting Check voltage switchs. Replace if necessaryReplace Z1 if necessary Nections. Check secondary voltages. Replace T1 if necessaryOM-223 194 − Electrical Diagrams Circuit Diagram for MigmaticCircuit Diagram for Migmatic 273 400 VAC Circuit Diagram for Migmatic 293 400 VAC Circuit Diagram for Migmatic 333 400 VAC Circuit Diagram for Migmatic 383 400 VAC − Parts List Wrapper Assembly, All ModelsPart Description Quantity Main Assembly for Migmatic Dia Part Description Quantity Mkgs Main Assembly for Migmatic Dia Part Description Main Assembly for Migmatic PL2 Main Assembly for Migmatic PL1 Main Assembly for Migmatic TP1 See Table Drive Roll & Wire Guide Kits Wire Drive and Gears 2 rollWire Drive and Gears 4 roll Drive Roll And Wire Guide Kits 2 Roll Models Drive Roll And Wire Guide Kits 4 Roll Models1.0 mm 1.2 mmPage Page Effective January 1 Transportation Department For assistance in filing or settling claims, contactYour distributor and/or equipment manufacturer’s