Miller Electric Delta-Fab manual Troubleshooting Table, Trouble Remedy

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5-4. Troubleshooting Table

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

Remedy

 

 

No weld output; unit completely

Place line disconnect switch in On position (see Section 3-14).

inoperative.

 

 

 

 

 

 

 

 

 

Check fuse F1, and replace if necessary (see Section 5-2).

 

 

 

 

 

 

 

Check and replace line fuse(s), if necessary, or reset circuit breaker (see Section 3-14).

 

 

 

 

 

 

 

Check for proper input power connections (see Section 3-14).

 

 

 

 

 

 

 

Check for proper jumper link position (see Section 3-14).

 

 

No weld output; Power switch pilot light

Check, repair, or replace feeder (see wire feeder Owner’s Manual).

on; fan on.

 

 

 

 

 

 

 

 

 

Unit overheated. Allow unit to cool with fan On (see Section 3-2).

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check control board PC1.

 

 

Unit provides only maximum or mini-

Have Factory Authorized Service Agent check control board PC1.

mum weld output.

 

 

 

 

Erratic or improper weld output.

Use proper size and type of weld cable (see Section 3-8).

 

 

 

 

 

 

 

Clean and tighten all weld connections.

 

 

 

 

 

 

 

Check wire feeder installation according to Owner’s Manual.

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check control board PC1 and/or SCR in main rectifier.

 

 

No 115 volts ac output at duplex

Reset supplementary protector CB1 (see Section 3-7).

receptacle or Remote 14 receptacle.

 

 

 

 

No 24 volts ac output at Remote 14 re-

Reset supplementary protector CB2 (see Section 3-7).

ceptacle.

 

 

 

 

Fan not operating.

Check for and remove anything blocking fan movement.

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check fan motor.

 

 

 

 

 

OM-2241 Page 19

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Contents File MIG Gmaw OM-2241209 815HProcesses DescriptionFrom Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéOverheating SpecificationsDuty Cycle And Overheating 230Volt-Ampere Curves Movement Be careful when placing or moving unit over uneven surfacesSelecting a Location TippingVAC Receptacle And Supplementary Protectors Dimensions And WeightsDimensions WeightDuty Cycle Connecting Weld Output CablesWeld Output Terminals And Selecting Cable Sizes Information Turn off power before con- necting to receptacleRemote 14 Receptacle RC8 Remote 14 Receptacle RC8 InformationInput Amperes At Rated Output Electrical Service GuidePlacing Jumper Links Input VoltageDisconnect Device Input Power Con- nections Connecting Input PowerWelding Power Source Input Power Connections Controls Routine MaintenanceDisconnect input power before maintaining Months Short Circuit Shutdown Disconnect input power be- fore opening rear access doorFuse F1 Trouble Remedy Troubleshooting Table− Electrical Diagram OM-2241 − Parts List 1Main Assembly Panel, Front w/Components 175 Rectifier, Si Diode SR1Panel, Rear w/Components Support ServiceMiller Electric Mfg. Co Owner’s Record