Miller Electric 255 warranty Welding Power Source Duty Cycle And Overheating, Definition

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2-3. Welding Power Source Duty Cycle And Overheating

Duty Cycle is percentage of 10 minutes that unit can weld at rated load without overheating.

If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or voltage, or duty cycle before welding.

Y Exceeding duty cycle can damage unit and void warranty.

60% Duty Cycle At 200 Amperes

6 Minutes Welding

4 Minutes Resting

 

 

Overheating

0

A or V

15

OR

Reduce Duty Cycle

Minutes

duty1 4/95 – SB-150 215

2-4. Welding Gun Duty Cycle And Overheating

CAUTION

WELDING LONGER THAN RATED DUTY CYCLE can damage gun and void warranty.

Do not weld at rated load longer than shown below.

 

Using gasless flux cored wire reduces gun duty cycle.

warn7.1 8/93

Definition

0

10

Minutes

Duty Cycle is percentage of 10 minutes that gun can weld at rated load without overheating.

.023 To .045 in (0.6 To 1.1 mm)

Hard Or Flux Cored Wires

100% Duty Cycle At 200 Amperes

Using CO2

100% Duty Cycle At 150 Amperes

Using Mixed Gases

Continuous Welding

.023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored Wires

60% Duty Cycle At 300 Amperes

Using CO2

60% Duty Cycle At 200 Amperes

Using Mixed Gases

6 Minutes Welding

4 Minutes Resting

 

SB1.1 8/93

OM-157 066 Page 6

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Contents Auto ArcR M-25 Gun Page Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skin Principal Safety Standards Fire or Explosion hazardEMF Information About PacemakersVolt-Ampere Curve SpecificationsWeight Stainless SteelWelding Gun Duty Cycle And Overheating Welding Power Source Duty Cycle And OverheatingExceeding duty cycle can damage unit and void warranty OverheatingInstalling Work Clamp Installing Gas SupplyRef. ST-800 921-C Setting Gun Polarity Positioning Jumper LinksElectrical Service Guide Selecting a Location And Connecting Input PowerThreading Welding Wire ScaleFront Panel Controls Controls For Standard UnitsDo not Switch Under Load Center Baffle ControlsWeld Parameter Chart OM-157 066 Months Routine MaintenanceDisconnect power Circuit Breaker CB1Fuses F1 And F2 Changing Drive Roll And Wire Inlet GuideTurn Off unit, and disconnect input power Replacing Gun Contact TipDisconnect gun first Cleaning Or Replacing Gun LinerTo Reassemble Gun Replacing Switch And/Or Head Tube Remove handle locking nut Slide handleTroubleshooting Welding Trouble RemedyElectrical Diagram OM-157 066 Parts List 089 Baffle, Center w/Components Baffle, Center w/Components -1 Item Wire Drive And Gears Drive Roll And Wire Guide Kits Wire Drive And Gears -2 Item Panel, Rear w/Components Panel, Front w/Components Exploded View Of Gun Exploded View Of Gun Item Page Page Warranty Owner’s Record