Miller Electric DS-2 manual From Miller to You

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Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001 Quality System Standard.

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance.

And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The parts list will then help you to decide the exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.

Miller Electric manufactures a full line

of welders and welding related equipment. For information on other quality Miller

products, contact your local Miller distributor to receive the latest full line catalog orindividual catalog sheets. To locate your nearest

distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

Working as hard as you do

every power source from Miller is backed by the most hassle-free warranty in the business.

Miller offers a Technical Manual which provides more detailed service and parts information for your unit. To obtain a Technical Manual, contact your local distributor. Your distributor can also supply you with Welding Process Manuals such as SMAW, GTAW, GMAW, and GMAW-P.

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Contents DS-2 From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageYMarks a special safety message ARC Rays can burn eyes and skin Principal Safety Standards Fire or Explosion hazardEMF Information About PacemakersDefinitions Site Selection InstallationSpecifications Equipment Connection Diagrams Installing Wire Guides And Drive RollsPin Plug And Shielding Gas Connections Pin Plug PLG8 InformationPin Plug PLG1 Information Connecting Weld Cable Connecting Welding Gun Changing NameplatesInstalling Wire Spool And Adjusting Hub Tension Remove retaining ring. Slide wireThreading Welding Wire WoodUse Nameplates As a Voltage And Amperage Reference Only OperationPendant Controls Troubleshooting Maintenance & TroubleshootingRoutine Maintenance YDisconnect power before maintainingCheck for and remove anything blocking fan movement Electrical Diagram Circuit Diagram For Wire FeederOM-197 509 Parts List Main AssemblyOptional Pendant Assembly Page Page Service SupportOwner’s Record