Miller Electric DS-2 manual Table of Contents

Page 3

WARNING

This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

TABLE OF CONTENTS

SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1. Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3.

Additional Symbols For Installation, Operation, And Maintenance

3

1-4.

Principal Safety Standards

3

1-5.

EMF Information

4

SECTION 2 – DEFINITIONS

5

2-1.

Warning Label Definitions

5

SECTION 3 – INSTALLATION

6

3-1.

Specifications

6

3-2.

Site Selection

6

3-3. Equipment Connection Diagrams

7

3-4.

Installing Wire Guides And Drive Rolls

7

3-5. 10-Pin Plug PLG8 Information

8

3-6. 7-Pin Plug PLG1 Information

8

3-7. 10-Pin Plug And Shielding Gas Connections

8

3-8. Connecting Weld Cable

9

3-9. Connecting Welding Gun

10

3-10.Changing Nameplates

10

3-11.Installing Wire Spool And Adjusting Hub Tension

11

3-12.Threading Welding Wire

12

SECTION 4 – OPERATION

13

4-1. Pendant Controls

13

SECTION 5 – MAINTENANCE & TROUBLESHOOTING

14

5-1. Routine Maintenance

14

5-2.

Troubleshooting

14

SECTION 6 – ELECTRICAL DIAGRAM

16

SECTION 7 – PARTS LIST

18

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Contents DS-2 From Miller to You Table of Contents Page Symbol Usage YMarks a special safety messageArc Welding Hazards ARC Rays can burn eyes and skin Fire or Explosion hazard Principal Safety StandardsAbout Pacemakers EMF InformationDefinitions Installation SpecificationsSite Selection Installing Wire Guides And Drive Rolls Equipment Connection DiagramsPin Plug PLG8 Information Pin Plug PLG1 InformationPin Plug And Shielding Gas Connections Connecting Weld Cable Changing Nameplates Connecting Welding GunRemove retaining ring. Slide wire Installing Wire Spool And Adjusting Hub TensionWood Threading Welding WireOperation Pendant ControlsUse Nameplates As a Voltage And Amperage Reference Only YDisconnect power before maintaining Maintenance & TroubleshootingRoutine Maintenance TroubleshootingCheck for and remove anything blocking fan movement Circuit Diagram For Wire Feeder Electrical DiagramOM-197 509 Main Assembly Parts ListOptional Pendant Assembly Page Page Support ServiceOwner’s Record