Miller Electric CP-202 manual Table of Contents

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The following terms are used interchangeably throughout this manual:

MIG = GMAW

Flux Cored = FCAW

WARNING

This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS		1
1-1. Symbol Usage		1
1-2. Arc Welding Hazards		1
1-3.	Additional Symbols for Installation, Operation, and Maintenance	3
1-4.	Principal Safety Standards	3
1-5. EMF Information		4
SECTION 1 − CONSIGNES DE SECURITE		5
1-1.	Signification des symboles	5
1-2.	Dangers relatifs au soudage à l’arc	5
1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement
et la maintenance		7
1-4.	Principales normes de sécurité	8
1-5.	Information sur les champs électromagnétiques	8
SECTION 2 − INSTALLATION		9
2-1.	Specifications	9
2-2. Duty Cycle And Overheating		9
2-3. Volt-Ampere Curves		10
2-4. Dimensions And Weights		11
2-5.	Selecting A Location	11
2-6. Slope Selection (250 Ampere Model)		12
2-7. Inductance Selection (200 And 300 Ampere Models)		13
2-8. Weld Output Terminals And Selecting Cable Sizes		14
2-9. Remote 14 Receptacle Information		14
2-10.Connecting To 115 Volts AC Duplex Receptacle		15
2-11.Electrical Service Guide		15
2-12.Placing Jumper Links And Connecting Input Power		16
SECTION 3 − OPERATION		17
3-1.	Controls	17
SECTION 4 − MAINTENANCE & TROUBLESHOOTING		17
4-1. Routine Maintenance		17
4-2.	Troubleshooting	18
SECTION 5 − ELECTRICAL DIAGRAMS		19
SECTION 7 − PARTS LIST		20

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Contents OM-259 ProcessesDescription From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explo- sion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationIdentifie un message de sécurité particulier Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent pro- voquer des brûlures gravesDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques − Installation SpecificationsDuty Cycle And Overheating Ampere Models 300 Ampere Models Volt-Ampere CurvesMovement Tipping Dimensions And WeightsDo not move or operate unit where it could tip Selecting a LocationSlope Connection Label Tapped Reactor AC-Z And Slope Coils Slope Selection 250 Ampere ModelInductance Selection 200 And 300 Ampere Models Weld Output Terminals And Selecting Cable Sizes Remote 14 Receptacle InformationARC Welding can cause Electromagnetic Interference Electrical Service Guide Connecting To 115 Volts AC Duplex ReceptacleVolts Placing Jumper Links And Connecting Input PowerControls − Maintenance & TroubleshootingRoutine Maintenance − OperationTrouble Remedy TroubleshootingCircuit Diagram For 250 Ampere Model − Electrical DiagramsComplete Assembly − Parts ListDia Part Mkgs Description Quantity RC9 Call Miller for your local Miller distributor Miller Electric Mfg. Co Owner’s Record