Miller Electric CP-202 manual Installation, Specifications, Duty Cycle And Overheating

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SECTION 2 − INSTALLATION

2-1. Specifications

 

 

 

Open-

Amperes Input at Rated Load Output, 50 or 60 Hz, Three-Phase

 

 

 

 

Rated

Circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

 

Welding

Voltage

200

220

230

380

400

440

460

520

575

 

 

 

 

Output

Range

KVA

KW

 

 

V

V

V

V

V

V

V

V

V

 

 

 

DC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200 A @ 28

 

21.9

19.1

19

12

10.5

9.5

9.5

8.8

 

7.6

7.2

200Amp

 

Volts DC, 100%

14−39

−−

 

3*

2.8*

2.7

1.9*

1.6*

1.5*

1.4*

1.1*

0.97*

0.68*

 

 

Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

250 A @ 35

 

34.5

 

30

 

 

 

15

 

 

11.9

11.2

250 Amp

Volts DC, 100%

14−44

−−

−−

−−

−−

−−

−−

1.7*

1.4*

0.7*

0.57*

0.42*

 

 

Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

300 A @ 32

 

38

34.5

33

20

19

17.3

16.5

14.6

13.0

13.1

12.3

300 Amp

Volts DC, 100%

14−44

3*

2.8*

2.7*

1.9*

1.6*

1.5*

1.4*

1.1*

0.7*

0.97*

0.68*

 

 

Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*While idling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-2. Duty Cycle And Overheating

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load

without overheating.

If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or duty cycle before welding.

Y Exceeding duty cycle can damage unit and void warranty.

100% Duty Cycle

 

Continuous Welding

Overheating

 

0

A/V

 

15

 

OR

Minutes

Reduce Duty Cycle

 

duty1 4/95 / Ref. SA-177 714-A

OM-259 Page 9

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Contents Processes OM-259Description From Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explo- sion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationUN Choc Électrique peut tuer Signification des symbolesLES Fumées ET LES GAZ peuvent être dangereux Identifie un message de sécurité particulierDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Bruit peut affecter l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques Specifications − InstallationDuty Cycle And Overheating Ampere Models 300 Ampere Models Volt-Ampere CurvesDo not move or operate unit where it could tip Dimensions And WeightsSelecting a Location Movement TippingSlope Connection Label Tapped Reactor AC-Z And Slope Coils Slope Selection 250 Ampere ModelInductance Selection 200 And 300 Ampere Models Remote 14 Receptacle Information Weld Output Terminals And Selecting Cable SizesARC Welding can cause Electromagnetic Interference Electrical Service Guide Connecting To 115 Volts AC Duplex ReceptacleVolts Placing Jumper Links And Connecting Input PowerRoutine Maintenance − Maintenance & Troubleshooting− Operation ControlsTrouble Remedy TroubleshootingCircuit Diagram For 250 Ampere Model − Electrical DiagramsComplete Assembly − Parts ListDia Part Mkgs Description Quantity RC9 Call Miller for your local Miller distributor Miller Electric Mfg. Co Owner’s Record