Miller Electric 280 NT manual Generator Power Guidelines, Selecting Equipment, Al-to-metal contact

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SECTION 11 − GENERATOR POWER GUIDELINES

.The views in this section are intended to be representative of all engine-driven welding generators. Your unit may differ from those shown.

11-1. Selecting Equipment

1

2

3

OR

1Generator Power Receptacles − Neutral Bonded To Frame

23-Prong Plug From Case Grounded Equipment

32-Prong Plug From Double Insulated Equipment

.Be sure equipment has double

insulated symbol and/or word- ing on it.

! Do not use 2-prong plug un- less equipment is double in- sulated.

gen_pwr 2007−04 − Ref. ST-159 730 / ST-800 577

11-2. Grounding Generator To Truck Or Trailer Frame

! Always ground generator frame to vehicle frame to pre- vent electric shock and static electricity hazards.

! Also see AWS Safety & Health Fact Sheet No. 29, Grounding of Portable And Vehicle Mounted Welding Generators.

 

 

 

1

Equipment Grounding

 

 

 

 

Terminal (On Front Panel)

 

 

 

2

Grounding Cable (Not

 

1

 

 

Supplied)

 

 

 

 

3

Metal Vehicle Frame

 

 

 

GND/PE

2

 

Connect cable

from

equipment

 

 

 

ground terminal to metal vehicle

 

 

 

frame. Use #10 AWG or larger

 

 

 

insulated copper wire.

 

 

 

3

. Electrically

bond

generator

 

 

 

frame to vehicle frame by met-

 

 

 

 

al-to-metal contact.

! Bed liners, shipping skids, and some running gear insu- late the welding generator from the vehicle frame. Al- ways connect a ground wire from the generator equip- ment grounding terminal to bare metal on the vehicle frame as shown.

! If unit does not have GFCI re- ceptacles, use GFCI-pro- tected extension cord.

S-0854

OM-4430 Page 44

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Contents OM-4430217 243R ProcessesDescription File Engine DriveFrom Miller to You Table of Contents − Maintenance & Troubleshooting Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous Buildup of GAS can injure or killARC Rays can burn eyes and skin Welding can cause fire or explosionEngine Hazards Compressed Air HazardsWelding Wire can cause injury HOT Parts can cause burns and injuryFire or Explosion hazard Falling Unit can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer Indique des instructions spécifiquesDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe ’EXPLOSION DE LA Batterie peuDES Organes Mobiles peuvent pro voquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LE Surchauffement peut endom- mager le moteur électrique DES Organes Mobiles peuvent provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutProposition californienne 65 Avertissements Principales normes de sécuritéInformation EMF En ce qui concerne les implants médicauxSymbol Definitions − Definitions− Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, and Operating Angles DescriptionDimensions For Units With Optional Running Gear Fuel Consumption While Welding And Using Generator PowerRPM Weld 1800 RPMGenerator Power Curve AC AmperesTIG Mode Volt-Ampere Curves Duty Cycle100% Duty Cycle at 280 Amperes DC/CC Stick And MIG Mode Volt-Ampere Curves CC/DC Stick ModeCV/DC MIG Mode − Installation Installing Welding GeneratorEngine Prestart Checks OilConnecting Or Replacing The Battery Replacing The Battery+ − Connect negative − cable lastInstalling Exhaust Pipe Tools Needed 1/2Stop engine and let cool Connecting To Weld Output Terminals Stop engineFailure to properly connect Damage your machineSelecting Weld Cable Sizes Remote Receptacle Information− Operating Welding Generator Front Panel ControlsDescription Of Engine Controls See Section Cold Weather Engine OperationInfrequently LoadedControlling Engine Speed And Weld/Generator Output Process Switch Process Switch SettingsWire Position Stick PositionsStick Start Procedure − Scratch Start Technique TIG Lift-ArcStart ProcedureLift-Arc t TIG TIG Electrode WorkpieceRemote Voltage/Amperage Control Min 20 a DCConnect Remote Set Process Stick Welding OnlyHz Generator Power Receptacles And Supplementary Protectors Controlling Engine Speed And Weld/Generator Power Output− Operating Auxiliary Equipment Extension cordVariable Frequency Hz Generator Power Receptacle RC3 Press button to reset. If suppleRized Service Agent Current Available in Amperes Receptacle− Maintenance & Troubleshooting Routine Maintenance100 200Maintenance Label Servicing Air Cleaner Servicing Optional Spark ArrestorChanging Engine Oil, Oil Filter, And Fuel Filter Overload Protection Open left side doorTroubleshooting WeldingTrouble Remedy Hz Generator Power Receptacles RC1 And RC2 Variable Frequency Generator Power Receptacle RC3Check receptacle wiring and connections Necessary partsEngine starts but stops when Engine EngineCheck engine charging system according to engine manual Od of time− Parts List Recommended Spare PartsRecommended Spare Parts − Electrical Diagrams Circuit Diagram For Welding Generator Models232 961-A − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Electrically Bond GeneratorGrounding When Supplying Building Systems How Much Power Does Equipment Require?Use ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible SOCKET/WRENCH Selection Table Standard Metric Welding Symbols Page Page Service Your distributor also givesSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s